QUEEN'S BENCH DIVISION
TECHNOLOGY AND CONSTRUCTION COURT
B e f o r e :
(Sitting as Deputy High Court Judge)
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COSTAIN LIMITED |
Claimant |
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-and- |
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CHARLES HASWELL & PARTNERS LIMITED |
Defendant |
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Crown Copyright ©
INTRODUCTION | 1 |
CONTRACT - NO CONTRACT? | 22 |
Background | 24 |
Decision on Contract Formation | 38 |
Conclusion | 45 |
THE CONSULTANCY AGREEMENT | 46 |
Whether Clause 7.4 creates an obligation of strict liability | 52 |
Whether the surcharge mound designed by Haswell falls within Clause 7.4 | 60 |
Conclusion | 63 |
Whether the surcharge mound was constructed in accordance with Haswell's design | 64 |
The date for the commencement of compliance with the settlement criteria | 65 |
THE HASWELL DESIGN | 70 |
The Ground Treatment Scheme | 81 |
The Experts | 86 |
ALLEGATIONS OF NEGLIGENCE | 89 |
Allegations during the Pre-Tender Period | 90 |
Summary | 102 |
Pre-loading or Surcharging | 103 |
Haswell's Case on the Pre-tender Design | 108 |
The correct interpretation of the Norwest Holst Report | 119 |
The recommendation to preload | 127 |
Conclusion | 133 |
The Post-Tender Design | 136 |
Allegations of Breach of Duty | 140 |
Haswell's Response | 141 |
Discussion and Decision | 146 |
DID THE SURCHARGE SCHEME WORK? | 150 |
The Monitoring Data | 154 |
Discussion and Decision | 157 |
Cone Penetration Tests Results | 160 |
Discussion and Decision | 164 |
The Haswell Report | 168 |
Overall Conclusions | 174 |
PROLONGATION | 175 |
Issue 1: The way the agreed methodology has been applied | 179 |
Issue 2: Critical delay to the foundations of the RGF and IW or to the Project as a whole? | 181 |
Issue 3: Delay to the Treated Water Reservoir | 186 |
Issue 4: When did the piling works end? | 189 |
Issue 5: Additional Piles | 192 |
Issue 6: Activity X335 | 194 |
Issue 7: Winter Working | 197 |
Summary | 200 |
Conclusions on delay | 201 |
QUANTUM | 202 |
 1. Additional Construction Costs | 203 |
(i) Additional Cost of Excavating Contact Tank out of Sequence | 207 |
(ii) Placement and Removal of 1m of Additional Fill | 209 |
(iii) Placement and Removal of 7,456m3 over and above the quantities advised by Haswell | 210 |
(iv) Installation of Drainage Blanket | 213 |
(v) Removal of drainage blanket | 216 |
(vi) Additional Earthworks Testing | 217 |
 2. Cost of Piling | 220 |
 3. Prolongation Costs | 229 |
 4. Winter Working | 241 |
 5. Head Office Overheads | 242 |
 6. Costs of Ondeo Degremont | 244 |
Discussion and Decision | 252 |
Conclusion | 257 |
Settlement between Costain and UU | 258 |
Sums recovered by Costain from UU in respect of OD's claims | 271 |
Quantum Summary | 276 |
INTEREST | 277 |
11 November 2003 - July 2004 | 282 |
February 2005 - September 2005 | 283 |
17 February 2006 - 24 November 2006 | 284 |
January 2007 - August 2007 | 285 |
COSTS | 288 |
Who was the Successful Party? | 290 |
Decision | 293 |
Costain's conduct | 295 |
(i) Exaggeration of the claim | 296 |
(ii) Raising and pursuing claims when it was unreasonable to do so | 297 |
(iii) Offers to settle | 299 |
Decision | 301 |
Partial Success/Issue based Costs Order | 302 |
Overall Conclusion | 312 |
INTRODUCTION
"Further to the recent telephone conversation between yourselves and our Mr. C. Jew, we write to advise that after review and further analysis of the available information, the most appropriate foundation solution for the Rapid Gravity Filter and Inlet Works is piling.
We will write further to expand on the reasons for the above".
"The likely differential movements between the structures at the pipe connections are therefore expected to be between 10mm and 30mm. Absolute settlements of up to 50mm could occur".
The specification requires 25mm maximum settlement and Ondeo Degremont require a differential of 15mm as a process condition. The results in tables C and D indicate a possibility of 50mm and 30mm respectively.
For the following reasons it is recommended that the Rapid Gravity Filters and Inlet Works structures are constructed on piled to foundations:
…
….
The conclusion based on the above factors, given the lack of reliable data from the surcharge operation, is that piling offers the most robust method to minimise the risk to time, cost, and the long term performance of the structure and its process duty".
CONTRACT – NO CONTRACT?
Background
"We are still of the view that we are all better off with the D&B Form albeit that some items may not be required in full as opposed to the "Traditional" Form and to then have to start adding in the omissions required for D&B".
(i) That Costain's email of 3 October 2002 accepted Haswell's "offer" of 14 August 2002 on all issues including the Architectural Issue; alternatively
(ii) Haswell expressly accepted Costain's "offer" of 3 October 2002, by Mr. Johnson's agreement of the terms and by his statement that he would get the Contract documents signed by Haswell; alternatively
(iii) Haswell accepted Costain's "offer" of 3 October 2002 by its conduct in completing the performance of all of its services in accordance with the terms of that offer.
Miss Nerys Jefford QC, Leading Counsel on behalf of Haswell, observes that only the third alternative had been pleaded by Costain.
Decision on Contract Formation
"It seems to me that four matters are of importance. The first is the fact that English law generally adopts an objective theory of contract formation. That means that in practice our law generally ignores the subjective expectations and the unexpressed mental reservations of the parties. Instead the governing criterion is the reasonable expectations of honest men. And in the present case that means that the yardstick is the reasonable expectations of sensible businessmen. Secondly, it is true that the coincidence of offer and acceptance will in the vast majority of cases represent the mechanism of contract formation. It is so in the case of a contract alleged to have been made by an exchange of correspondence. But it is not necessarily so in the case of a contract alleged to have come into existence during and as a result of performance. … The third matter is the impact of the fact that the transaction is executed rather than executory. It is a consideration of the first importance on a number of levels. … The fact that the transaction was performed on both sides will often make it unrealistic to argue that there was no intention to enter into legal relations. It will often make it difficult to submit that the contract is void for vagueness or uncertainty. Specifically, the fact that the transaction is executed makes it easier to imply a term resolving any uncertainty, or, alternatively, it may make it possible to treat the matter not finalised in negotiations as inessential. In this case fully executed transactions are under consideration. Clearly similar considerations may sometimes be relevant in partly executed transactions. Fourthly, if a contract only comes into existence during and as a result of performance of the transaction, it will frequently be possible to hold that the contract impliedly and retrospectively covers pre-contractual performance."
"The comparison of the "competing" RIBA Schedules makes it clear that Haswell had in fact agreed to provide all of the services listed in the RIBA SFA/92 Design and Build Form either because (i) the services were listed in the schedule to the RIBA SFA/92 Form which Haswell was proposing to use; or (ii) Haswell had already agreed to provide the services by agreeing the other terms of Schedule 1; or (iii) the services formed a necessary part of the services Haswell had already agreed to provide".
I accept that submission and it follows that the disagreement between the parties centring on which standard form to use was more apparent than real and a careful analysis shows that, in substance, Haswell was agreeing to provide all the architectural services which Costain required notwithstanding the disagreement as to the document providing the description of those services. It follows and I so find that, at the latest by 3 October 2002, Haswell had in fact agreed all the essential terms of the proposed Consultancy Agreement even though both parties thought at the time that there remained an outstanding disagreement viz. which should be the correct source document to be referred to in Clause 22 of Schedule 1.
Conclusion
THE CONSULTANCY AGREEMENT
(i) Whether Clause 7.4 creates an obligation of strict liability;
(ii) Whether the surcharge mound which Haswell designed forms part of the Works to which Clause 7.4 applies;
(iii) If so, whether the surcharge mound was constructed in accordance with Haswell's design.
"2.3 Principal Items
As part of the Contract Documents, a conceptual design and a Performance Specification have been provided indicating the requirements to be fulfilled by the CONTRACTOR as part of this Contract.
The principal items of the scope of works under this Contract are described below. The description is not exhaustive and the full scope of work under the Contract is that defined or implied by the Contract Documentation as a whole.
The CONTRACTOR shall have satisfied himself at tender stage as to the suitability of the conceptual design provided to meet the required performance parameters. He shall have indicated any and all areas of concern at the tender stage, as he is required to take responsibility for ensuring that the constructed works would meet the requirements of the performance parameters and specification given in the Contract.
The CONTRACTOR shall develop the design to a fully detailed state that will allow construction to proceed, producing plant capable of meeting the performance requirements stipulated."
"4.11 Civil (General)
Unless stated otherwise the following general civil design criteria shall apply to the WORKS:-
…
Settlement
The CONTRACTOR shall ensure that all pipework, ducts and other equipment which enters or leaves a structure or slab shall have sufficient flexibility to accommodate differential settlement.
Overall and differential settlement shall not exceed 15mm."
In relation to foundation design the following specification is provided:-
"12.14(N) Foundation Design
3. All foundations and base slabs are to be designed by the CONTRACTOR.
4. Total and differential settlements of foundations ad base slabs shall not exceed 25mm and 10mm respectively."
It is common ground that these settlement tolerances are tight and are necessary because of the importance of preserving the integrity of the major pipework which connects the various buildings of the water treatment works.
"4. The Contract
4.1 The Consultant shall be provided with a copy of (a) the Tender Documents; and (b) upon award of the Contract Costain, the Contract excluding the rates and prices; and shall be deemed to have full knowledge thereof.
4.2 The Consultant shall so execute and complete the Services that no act or omission of the Consultant shall constitute, cause or contribute to any breach by Costain of its obligations under the Contract and the Consultant shall assume and perform in relation to the Services hereunder all the obligations and liabilities of Costain under the Contract as if they were expressly set out herein."
…
7.0 Consultant's Warranties
The Consultant warrants that:
7.1 …
7.2 In the provision of the Services the Consultant shall exercise all reasonable professional skill, care and diligence.
7.3 …
7.4 Any part of the works designed pursuant to this Agreement if constructed in accordance with such design, shall meet the requirements described in the Specification or reasonably to be inferred from the Tender Documents or the Contract or the written requirements of Costain and designed in accordance with good up to date engineering practice and with all applicable laws, by laws, codes or mandatory regulations and in all respects with the requirements of the Contract.
7.5 No material generally known to be deleterious shall be specified for use in the Works and that all materials specified therefor conform to current British Standards Specifications and Codes of Practice."
Whether Clause 7.4 creates an obligation of strict liability
Whether the surcharge mound designed by Haswell falls within Clause 7.4
Conclusion
Whether the surcharge mound was constructed in accordance with Haswell's design
The date for the commencement of compliance with the settlement criteria
"3. Compliance Criteria
The design and implementation of this surcharge solution is based upon the specified criteria in the Tender Documents being applied with the baseline point taken as the commissioning of the structure. All settlements that have occurred up until that point are considered to be construction settlements and are out with these criteria".
That passage was discussed between the parties at a meeting and was accepted by Costain. The question remains, however, how it is to be interpreted.
THE HASWELL DESIGN
(i) In paragraph 1 of the Memorandum appears the following important paragraph:-
"Each individual sheet provided should be read in conjunction with these accompanying notes and guidance. It should be understood that these are Preliminary Geotechnical Assessments for use by the Design and Project Team to support Costain in the Design and Build Tender Submissions. Should Costain be successful and retain our services, each structure and assessment will need to be revisited and reviewed in more detail as part of the detailed design process."
(ii) Under the heading "Lostock-General Considerations" the following appears:-
"The water treatment works in the south of the site are to be constructed on between 8 and 10m of alluvium. The alluvium is not consistent in strength and type and can generally be divided into two types:
Type 1 – very loose and loose granular alluvium, this material is locally sandy silt or silt.
Type 2 – very soft clay.
Type 1 materials are present throughout the site, however, the soft clays are only present as a layer within Type 1 in the western part of the site.
In general terms, the materials are not suitable as founding medium for heavily loaded or deep structures. Some structures can be formed in the eastern site by conventional means after ground improvement by surcharges. However, the majority of the structures will need either thickened mass concrete floors or piles to support the loads.
…
Ground improvement by surcharging is proposed for the structures in the east of the site. There the foundations are predominantly in the granular alluvium. Surcharging is proposed to "take out" the significant element of the settlement prior to construction in order that conventional "shallow" foundations can be employed. A series of surcharge curves are enclosed as a guide to time and height of surcharge requirements. The final duration of any surcharge load will be based on on-site performance and monitoring rather than specific time increments."
NOTE: The RGF and IW were located in the east of the site, the area described as suitable for surcharging treatment. The reference to surcharge curves being enclosed was incorrect as they were not enclosed. In fact no such curves were ever supplied by Haswell, despite several requests from Costain.
(iii) Under the heading "Site Investigation" it is stated:-
"We understand that Costain are considering making a general allowance, particularly for Lostock, for further site investigations should they be successful. We will be pleased to provide some guidance and direction on the requirements of any future site investigation should the Client desire."
(iv) The PGAS relating to the IW provided as follows:-
- The top stratum of soil down to about 9m below ground level was described as follows:-
"Alluvium. Predominantly loose, locally medium dense, clayey and silty SAND with some layers of medium dense, gravely SAND and stiff CLAY."
- Under the heading "Foundation Assessment" the following were stated:-
"The actual alluvial soils are very loose and loose granular alluvium with SPT "N" values typically vary from 2 to 9 in the upper 8-9m. These strata have acceptable varied capacity for the structure. However, a maximum allowable bearing pressures, settlements will be in excess of 100mm. For the anticipated loads of circa 100KPa, the settlements are considered to be unacceptable. Subsequently either the loads needs to be transferred to more suitable stratum (and create a depth) or some form of ground improvement is required.
It is considered that, given the granular nature of the strata, surcharging of the ground prior to construction will improve the properties of the formation to enable conventional structure to take place. This surcharging will pre-load the ground and therefore take out the significant settlements. A surcharge load of circa 70KPa (circa 3-4m) for a duration of 6-8 weeks would be satisfactory.
During construction and positioning of the structure it will be possible to provide controlled loading conditions by filling the cells uniformly. This will control the final settlements that will appear without causing distress to the structure. The settlements are expected to be relatively immediate.
The controlled programme of surcharging monitoring and construction should be prepared to optimise the rate of construction whilst maintaining control on the rate and magnitude of settlement."
- Under the heading "Concluding Remarks" it is stated:
"It should be appreciated that the information provided in this Preliminary Geotechnical Assessment Sheet is of a preliminary nature and should not be considered as comprehensive or could be used in detailed design. For any detailed design may follow a more comprehensive Geotechnical Assessment will need to be provided, taking cognisance of detailed structural form, loads, sensitivity and other relevant information."
(v) The PGAS for the RGF is, to all intents and purposes identical to that for the IW (above) save for the description of the top stratum of soil down to about 9m which is described
as follows:-
"Alluvium. Inter-bedded firm, locally soft, silty CLAY with very loose and loose locally silty SAND with local SILT horizons."
"Surcharging is proposed for the following buildings/structures at Lostock in order to build out the majority of the settlement beneath the structure is built out (sic) prior to construction. This will enable conventional foundations to be adopted rather than potentially more expensive solutions.
Inlet Works
Rapid Gravity Filters
Lamella Building
Administration Building."
The Ground Treatment Scheme
The Experts
ALLEGATIONS OF NEGLIGENCE
Allegations during the Pre-Tender Period
(i) That he only carried out two of the six steps which would be expected of a competent engineer in producing a design;
(ii) That, although Mr. Marsh drew up and relied upon detailed calculations contained on ten pages of paper, these pages have gone missing so that only three remain;
(iii) Despite many requests from Costain, Mr. Marsh never provided the time/settlement curves which he had promised;
(iv) In his original design there was no reference to a drainage blanket beneath the surcharge mound which was later found to be necessary.
(i) Haswell, through Mr. Marsh, misinterpreted the Norwest Holst Report and reached erroneous conclusions as to the nature and characteristics of the subsoil expressed, in shorthand as being "predominantly granular".
(ii) Based upon this misinterpretation but, in any event, specified a form of ground treatment viz pre-loading which was, in the circumstances, inappropriate and not likely to be successful.
Costain alleges that, in so acting, Mr. Marsh fell below the standard to be expected of a reasonably competent Geotechnical Engineer.
(i) The two most important values of the sub-soil for the purpose of a ground treatment scheme of this sort are its permeability and compressibility. This is because these factors determine the consolidation co-efficient (Cv) i.e. the rate at which consolidation will occur.
(ii) It is also common ground that fine materials, e.g. silts and clays are less permeable than coarse materials, e.g. sands and gravels and also that fine materials are more compressible than coarse materials so that the more fine materials there are in a soil, the lower the consolidation co-efficient will be of that soil, i.e. consolidation will be slower;
(iii) A relatively small amount of clay or silt, e.g. five to ten percent can have a significant effect on the permeability of the soil. It follows that there is likely to be more creep (long term consolidation) in soils which contain even small amounts of clay or silt;
(iv) In relation to this site itself it was common ground that:-
(a) The composition of the soils shown in the borehole logs was variable vertically (as shown in each borehole log); and
(b) Laterally (as shown by a comparison between different borehole logs at the same depth);
(c) It is clear from the Particle Size Distribution (PSD) laboratory tests that the alluvial soils shown in the borehole logs contained quantities of silt and clay which increased with depth.
"Q The clay layers are going to be significant aren't they, in terms of determining the rates of consolidation in different areas of the site?
A Yes they are, my Lord. But it depends from what to what. It will likely delay it substantially, but it depends to what it will reduce it as to whether or not it would be appropriate for schemes such as this, yes.
Q It has got to be taken into account?
A Absolutely." (Day 10, page 47).
Summary
(i) The alluvial soils comprised a relatively complex sequence which overall coarsens from the base to the top, changing from a sandy clay or clayey silt to a sandy silt to a silty sand.
(ii) The quantities of silt and clay increased with depth which meant that permeability decreased with depth and compressibility and creep of the soil increased. This meant that the co-efficient of consolidation would be significantly reduced.
(iii) The permeability of the upper layers of soil was relatively low and the permeabilities of the lower layers, which contained more clay and silt, were likely to be at least two and probably more orders of magnitude lower.
(iv) The presence of silts in the ground meant that the behaviour of the ground was less predictable than if it were sand or clay and there was a lack of established methods for predicting its performance.
(v) The upper layer of sandy clay and a lower layer of clay or silt would restrict vertical drainage.
(vi) There was significant vertical variability in the soils and although there was some lateral consistency of layers, lateral variations in stratigraphy occurred within the sites of the RGF and IW.
(vii) Overall, Dr. Hight said in evidence that he could not agree with Haswell's and Mr. Threadgold's simple classification of the ground conditions as being "predominantly granular". Dr. Hight's evidence was that the ground was "a multi-layer system that comprises materials which could be described as granular in the upper part and a lower part where the material is described as a sandy clay or a silty sand". No reasonably competent engineer, in his opinion, could conclude that the ground conditions were predominantly granular.
Pre-loading or Surcharging
(i) A competent engineer would have been concerned by the absence in the Norwest Holst Report of any information on the pre-consolidation pressure and its variation with depth, the compressibility of the soils in a normally and over consolidated state and the permeability of the lower layers which appear to contain compressible soils. In the absence of this information, Dr. Hight considered that a competent engineer should have advised his client that he did not have sufficient information to make a judgment as to whether or not pre-loading was a viable option.
(ii) A competent engineer ought properly to have recognised the need to bring the soils into an over-consolidated state (which could not be achieved by pre-loading) in order to increase reload stiffness and to reduce post-construction creep which were unlikely to be small in view of the presence of compressible clayey silts. Put another way, preloading (as opposed to surcharging) assumes post-construction creep will be low which is not an assumption which could be made in view of the presence of compressible clayey silts at depth.
(iii) There was a lack of precedent in the literature for preloading (as opposed to surcharging) on complex sequences of soils comprising essentially silts.
(iv) Whilst preloading can deal with lateral and vertical variations in compressibility, difficulties arise when the variations in stratigraphy lead to significant differences in permeability both laterally and vertically which was a feature of the ground conditions under the RGF and IW. This is because variations in the permeability of the soil will affect the time taken to achieve consolidation so that, in the same period of time, those parts of the site not containing compressible soils will consolidate more than other parts leading to differential settlement when the structure is completed.
(v) In a case such as the present, where the contract settlement criteria for the structures both absolutely and differentially, were agreed to be tight and where there was no data on the reload stiffness of the soil which can be achieved, and where pre-loading would not eliminate post-construction creep, preloading was simply not an appropriate solution to the particular characteristics of this site.
"As primary consolidation settlements take place rather quickly, they can be largely controlled by applying a preload over a limited period. The main design criteria therefore concerns secondary settlements. Laboratory and field data indicate clearly that over consolidating the soil, even in moderate amounts, significantly reduces the secondary compression rate. The performance of an unloading stage in the pre-load test provides crucial information in this regard. Therefore applying a pre-load surcharge larger than the final structure load is quite effective in controlling the magnitude of subsequent secondary settlements".
"Q. (from the Court) considering those advantages to my mind at the moment it seems it would usually be sensible to do a surcharge because of those benefits that you get in terms of reducing secondary compression. So why we do not do it as a matter of course?
A. I believe my Lord it depends on the pressures one is under to minimise costs.
Q. I see.
A. If for example one says that I will put what was the design stress, I think I have shown elsewhere that the actual stresses were less but I am merely using this as an illustration, that if you apply up to that and then you monitor it carefully it is possible that within the limitations, that have been imposed by the specification on the performance, that it may well meet that specification without any further re-note, any further loading. As we know that the cost of extra fill on this site was seen as being significant and therefore it was an attempt to value engineering on this, so that we are not doing it because necessary the book says so but because the instrument shows this to be the case.
Q. So would I derive from that answer that if cost is not a consideration …
A. Yes.
Q. ... generally it would be sensible to surcharge?
A. Yes, that would be a sensible conclusion from that.
Q. Because there is really no down side to surcharging except the additional cost?
A. I see little downside to it, indeed I am very much in favour of it. …. (Day 10 page 102-103).
Haswell's Case on the Pre-tender Design
The correct interpretation of the Norwest Holst Report.
"Predominantly loose, locally medium dense, clay and silty SAND with some layers of medium dense gravely SAND and still CLAY."
The description of the alluvium under the RGF is as follows:-
"Inter-bedded firm, locally soft, silty CLAY with very loose and loose locally silty SAND with local SILT horizons."
Additionally the cross section formed by Mr. Marsh (Exhibit AM1) is a pictorial description of the same general picture limited to Boreholes 8 and 12.
"It is considered that, given the granular nature of the strata, surcharging of the ground prior to construction will improve the properties of the formation to enable conventional construction to take place. This surcharging will pre-load the ground and therefore take out the significant settlements. A surcharge load of circa 70KPa (circa 304m) for a duration of 6 to 8 weeks would be satisfactory."
In evidence Mr. Marsh explained this on the basis that he considered the subsoil would act as granular material in which case the primary consolidation would be very rapid (a matter of days) and the secondary consolidation very small (within the contractual tolerances for settlement). In reaching this assessment, in my judgment, Mr. Marsh failed to take any or any proper account of the very significant amounts of clay or silt found in the boreholes which would have a marked effect on the bearing characteristics of the sand. In short, Mr. Marsh was deceived into applying one general description, "predominantly granular", to the whole subsoil whereas, in truth, the subsoil was by no means homogeneous and contained soils which rendered the general description of "granular" positively misleading. It may well have been that much, if not most of the material was granular in nature but the important point is that engineering characteristics were altered by the presence of significant quantities of fine materials.
The recommendation to preload.
Conclusion
(i) In misinterpreting the Norwest Holst Report and concluding that the subsoil was all "predominantly granular" and would behave uniformly as granular material;
(ii) In failing to recognise and account for in their design the considerable variability in the subsoils, both vertically and laterally;
(iii) In advising Costain to accept a pre-loading rather than a surcharge scheme for the ground treatment works;
(iv) In failing to advise Costain of the risks inherent in a pre-loading as opposed to a surcharge scheme;
(v) In failing to provide to Costain with the height/settlement or time/settlement curves which would be necessary in order to monitor the settlement results against the settlement predictions.
The Post-Tender Design
"It should be appreciated that at tender stage a philosophy was presented for the foundations that could give Costain a commercial edge, however the additional site investigation was required for verification purposes and to confirm the ground conditions in order that proposed surcharging could be designed to optimise the ground conditions. There is always a difference in detail from a tender design to a detailed design, however we remain confident that this solution properly constructed, with a specified monitoring regime undertaken, for the structures will meet the design criteria."
"… then it is expected that due to the predominantly granular nature of the underlying ground that the "residual" settlements that will occur will be relatively small and are expected to be built out during construction prior to significant in service loading. Our calculations have shown that the residual settlement on loading is likely to be less than 15mm which is considered to be satisfactory and is not expected to be problematic on the structures concerned."
(The reference to "residual settlements" is a reference to what Dr. Height referred to as "reload settlements", i.e. the further settlements that will occur when the structure is constructed and loaded after removal of the pre-load).
Allegations of Breach of Duty
(i) Haswell failed to consider the laboratory results which were an important part of the site investigation. Had they properly considered and understood these, Costain alleged that Haswell would have been bound to recognise that their original design was flawed.
(ii) Costain commenced the construction of the pre-loading mound before it had received Haswell's comments on the site investigation and completed that construction before the draft report from CGS was available. Costain complains that Haswell should have warned Costain of the risk of proceeding in this way before the results of the further site investigation had been interpreted since it would be very difficult to make any significant changes, apart from increasing the height of the mound, once those results had been analysed.
(iii) Had Haswell properly considered the results of the site investigation (including the laboratory tests) it would have observed the following important differences in the findings compared with the Norwest Holst Report:-
(a) CGS made more frequent reference to the presence of sandy silts, silty fine sands and silty or sandy clays and made more frequent use of silt and clay as the dominant descriptor;
(b) The CGS Report (like the Norwest Holst Report) suggested that the silt and clay was disbursed within the alluvial material;
(c) In boreholes 4 and 5 (under or very close to the RGF) significant amounts of clay and silt were found at depths between 5 and 6.2 metres. This was further significant evidence of a lower clay layer beneath the RGF which was not present beneath the IW and hence was a significant difference between the ground conditions under those structures;
(d) Haswell should have realised that, in the relevant three boreholes, there were only two depths where water strikes occurred. By definition these were at the most permeable positions in the boreholes and so the derived values from the permeability tests taken at those locations represented the upper bounds of permeability. However these permeabilities were low for sand and reflected the strong influence of the silt and clay contents;
(e) It follows that, if Haswell had carried out any proper analysis of the CGS Report, it would have concluded that its previous conclusion that the soils were "predominantly granular" was wrong because the CGS site investigation had confirmed the presence of significant quantities of silt and clay which increased with depth. The proper conclusion would have been that below a depth of approximately 3 metres, the soils below the IW were dominated by the presence of silt and could not be regarded as granular and that none of the soils below the RGF could be regarded as granular.
(iv) As shown from email exchanges between Mr. Marsh and Mr. Ouston and the fax sent to Costain concerning the merits of using a pre-loading scheme, both Messrs. Marsh and Ouston were aware of the "presence of silty sands and soft to firm clays" which had been "proven" by the CGS site investigation and that they were properly described as "cohesive soils". In his email to Mr. Ouston of 10 July 2002, Mr. Marsh recognised that there were firm clays in the soils which would take longer to consolidate. With this knowledge Costain asserts that it was a plain breach of duty for Haswell not to re-consider their original design which had simply ignored the presence of silts and clays.
(v) As a result of the shortcomings, Costain alleges that Haswell were in breach in failing to produce either a detailed design or a modified design for the preloading scheme, despite its earlier assertions that one would be necessary. It follows that Haswell must have considered that the CGS site investigation merely confirmed its earlier conclusions as to the nature of the ground so that no re-design or modified design was necessary. Such a conclusion was plainly not one that a competent Geotechnical Engineer could have reached had he properly considered the CGS site investigation report, including the laboratory results.
Haswell's Response
"As requested yesterday we have had a brief initial look at the likely settlement totals and settlement rates for the proposed pre-loading in the area of the inlet works and the rapid gravity filters using the descriptions of the strata encountered on site and published values for parameters, as lab results are not available yet."
Based on published settlement data for both granular and cohesive strata, Mr. Stevens calculated that total settlements under the RGF would be between 100 and 200mm, of which between 25 and 150mm would be consolidation settlement and under the IW total settlement would be between 25 and 150mm with up to 75 of this being consolidation settlement. So far as time was concerned, Mr. Stevens pointed out that this was heavily dependent on the length of the assumed drainage paths but his best "guesstimate" would be in the order of one month. He concluded his facts as follows:-
"Please note that these numbers are very preliminary and based on our interpretation of the ground conditions encountered at the site. They are likely to change in the light of the laboratory test results. Differing interpretation methodologies are also likely to yield different numbers."
Discussion and Decision
DID THE SURCHARGE SCHEME WORK?
The Monitoring Data
- Settlements at the IW were considerably larger than at the RGF which could be explained by the different ground conditions below those structures, i.e. the ground beneath the IW was more susceptible to short term settlement than that beneath the RGF.
- Settlements at the IW were much larger than were predicted by Haswell on the assumption that mainly granular alluvial material was present. It followed that settlements on reloading by the structures would be correspondingly larger and would exceed the settlement limits. In this regard the effect of swaying rods would have been at a minimum when the first 2m of fill was placed so that the large differences in settlement under only 2m of fill shown at the IW (61.8mm – 78.7mm) when compared with much smaller settlements at the RGF (11.4mm – 31.5mm) are credible.
- The trends in the ongoing settlements for all rods when the fill height was maintained at 4m and 5m show that there were significant ongoing settlements with time under maintained fill heights. These trends in the rates of settlement are reliable as they are not affected by any striking by plant or by swaying of the vertical rods which would have occurred when the fill was placed.
- The residual settlements (i.e. the permanent settlements caused by the pre-load being the levels of the base plates after the ground had re-bounded when the mound was removed) were small, particularly at the RGF. This shows that the rebounds apparent on removing the pre-load were large. These recorded residual settlements are not affected by damage to the rods because they are based on a survey of the level of the base plates before the fill was placed and after it was removed. The very low residual settlement shown under the RGF is evidence that the pre-loading was not successful and the relatively low residual settlement under the IW shows that the pre-loading had been only partially successful.
- These differences shown between the behaviour of the ground under the RGF and the IW is consistent with the fact which was accepted by both experts, vis that ground conditions across this site were variable and that the ground under the IW was more prone to rapid settlement than the ground under the RGF.
Discussion and Decision
(i) Settlements under the two buildings were markedly different one from another;
(ii) The settlements under IW were greater than predicted by Haswell;
(iii) The settlements were continuing throughout the whole period when the mound was in place;
Cone Penetration Tests Results
- So far as the area of the IW and the eastern part of the RGF is concerned, a comparison of the qc values outside the surcharged area shows that the qc values within the surcharged area in the upper 4m of depth have increased. This shows that, in this area, the surcharge had been effective to some extent. However the qc values decrease with depth so that below the depth of about 4m, it had little or no effect.
- So far as the western part of the RGF is concerned, a comparison of the qc values showed that the qc values in the upper 2m were low suggesting that the surcharge had had little effect. There was some evidence of improvement between 2m and 4m but none below 4m. Again this comparison shows that soils having low penetration resistance and therefore low strength and high compressibility persist even after pre-loading.
- In conclusion the CPTs show that the surcharging did not work appreciably under the western part of the RGF and was only partially successful under the remainder of the loaded area. These conclusions are consistent with the conclusions arrived on the monitoring data.
"Hence I conclude that the CPT could not provide a means of reliably measuring any improvement or differences between the soils which have been surcharged and those which have been. Any differences which might be detected between such areas may be partially due to the drainage blanket placed at the base of the surcharge and natural variation in this alluvial environment."
Discussion and Decision
"(v) In the absence of reliable results Clear Penetration Tests were carried out to determine whether surcharging had worked. This followed removal of the surcharge."
"(v) CPT figures being outside the permitted and process driven tolerances."
The Haswell Report
"The likely differential movements between the structures and the pipe connections are therefore expected to be between 10mm and 30mm. Absolute settlements of up to 50mm could occur.
The specification requires 25mm maximum settlement and Ondeo Degremont require a differential of 15mm as a process condition. The results in tables C and D indicate a possibility of 50mm and 30mm respectively."
Overall Conclusions
PROLONGATION
Issue 1: The way the agreed methodology has been applied
Issue 2: Critical delay to the foundations of the RGF and IW or to the Project as a whole?
Issue 3: Delay to the Treated Water Reservoir
Issue 4: When did the piling works end?
Issue 5: Additional Piles
Issue 6: Activity X335
Issue 7: Winter Working
Summary
(i) I prefer the application of the agreed methodology made by Mr. Purbrick over that of Mr. Crane. It seems to me to be more in accordance with a Time Impact Analysis approach.
(ii) I find that it has not been shown by Costain that the critical delay caused to the project by the late provision of piled foundations to the RGF and IW buildings necessarily pushed out the contract completion date by that period or at all. Nor has Costain established that all activities on the Lostock site were delayed between October 2002-January 2003 by the delaying events. No investigation has been carried out by the experts to establish that one way or the other so, as matters presently stand, it is simply a matter of speculation.
(iii) I am not satisfied that mitigation measures to reduce the existing critical delay to the TWR were put in place or became effective prior to the decision to pile the foundations on 25 October 2002. That being so, it seems that, prior to that date, no critical delay was caused to the project by any matters for which Haswell is responsible.
(iv) I find that the effect of the delays caused by the late piling works ended on 6th January 2003 when the construction of the reinforced concrete foundations began.
(v) So far as the additional 64 piles are concerned, I have found that this item was not a variation to the works and so no period of time representing that work falls to be deducted from the delay for which Haswell is responsible.
(vi) I find that Activity X335 did not in fact cause any critical delay to the works since, over that period, critical delay was already being caused by the piled foundations. If any such delay were caused by the late approval for the RGF foundations, it was concurrent with delays caused by the need to pile the foundations themselves and so does not affect Costain's entitlement in any way.
(vii) I find that the case advanced on behalf of Costain in relation to winter working fails on the basis that it is purely theoretical and not supported by any firm evidence or opinion from the experts.
Conclusions on delay
QUANTUM
1. Additional Construction Costs
(i) Additional cost of excavating Contact Tank out of sequence - £30,778.80.
(ii) Placement and removal of 1m of additional fill - £ 5,610.70
(iii) Placement and removal of 7,456m3 of fill over and above the
quantities advised by Haswell - £ 7,071.80
(iv) Installation of drainage blanket (taking account of the fact
that the blanket formed part of the 4m mound) - £31,066.20
(v) Removal of drainage blanket if the blanket was re-used - £ 549.15
(vi) Additional earthworks testing - £ 3,488.16
TOTAL: £78,564.81
Fortunately all these figures have been agreed by the parties' quantum experts as figures, subject to liability. Those experts, by whom I have been greatly assisted, were Mr. S. Robins (Systech Dispute Services) for Costain and Mr. C. Huntley (Huntley Cartwright) for Haswell.
(i) Additional Cost of Excavating Contact Tank out of Sequence
"At paragraph 65 of my first witness statement, I omitted to mention where the extra 1m of fill for the surcharge mound came from. The material was excavated from the area where the contact tank was to be located. This meant that the contact tank was partially excavated out of sequence. This out of sequence working meant that we incurred additional costs. These costs were due to having to remove the better material from the surface leaving the weaker and water-logged material to be removed during the contact tank excavation. Thus the excavators had to " hay make" the material to the outside of the tank before loading."
The only documents supporting this claim was an Interim Valuation from Ruttle Contracting Limited, the Earthworks Contractors, which shows that, in the Contact Tank area, an extra-over cost of £2.60 per metre3 was claimed in respect of 11,838m3. But no further explanation is given as to what was the reason for or nature of this extra-over charge. Haswell points out that the same extra-over charge was made by Ruttle Contracting Limited in respect of other excavations on site so there is no proven causal link between the need for the 1m of extra material at short notice and this extra-over charge.
(ii) Placement and Removal of 1m of Additional Fill
(iii) Placement and Removal of 7,456m3 over and above the quantities advised by Haswell
(iv) Installation of Drainage Blanket
(v) Removal of drainage blanket
(vi) Additional Earthworks Testing
2. Cost of Piling
3. Prolongation Costs
"If the Court finds that the Defendant has a liability for a delay to project completion and that that delay caused the entirety of the project costs (i.e. not activity related) to be extended by a similar period then the Quantity Surveying Experts have agreed the following rates are reasonably representative of the Claimant's on site overheads in the period (or any part of the period) from October 2002 to December 2002:
- £38,000 per week for the Lostock and Rivington sites.
- £35,000 per week for the Lostock only site."
(Costain has limited its claim to £35,000 per week representing the Lostock site only.)
4. Winter Working
5. Head Office Overheads
6. Costs of Ondeo Degremont
"(a) If there is no effective causal link between the breaches of a duty of the Defendant and the need for the Claimant to enter into the settlement with a third party or the payment of sums pursuant to the settlement agreement, there will be no liability to pay the settlement sums irrespective of whether the settlement was reasonable.
(b) The onus of proof in establishing the reasonableness of the settlement is upon the Claimant. Thus, there must be some reliable evidence for the Court to conclude that it was a reasonable settlement.
(c) The mere fact that the Claimant is not liable for the third party either at all or for the sums payable pursuant to the settlement, is not necessarily a bar to recovery or to the establishment of the reasonableness of the settlement. However, the fact that the Claimant was not liable to the third party either at all or for anything approaching the sums payable, may be a factor in determining that the settlement was unreasonable.
(d) Where a settlement is not established as reasonable, it is still open to the Claimant to recover from the culpable Defendant, elements of the sums paid pursuant to the settlement of the third party to the extent that it can be proved that there is an effective causal link between the payment of those sums and the established breaches of duty. In those circumstances, it is legitimate for the Court to consider an establish what was likely to have been payable as a matter of fact and law to the third party as the foreseeable result of the Defendant's breaches."
"I therefore conclude that the M&E works activities which include the Ondeo Degremont works, would be affected in an identical manner as for the structural works delayed by the surcharge and piling issues as they are an integral part of the critical path between completion of these activities and the overall completion of the project."
"In accordance with instructions received from CL (Costain), DL (OD) attended site and commenced its installation activities on or about 16 December 2002 in order to meet the planned sequence of works noted in CL's C001 programme."
The C001 programme had been issued on 4 October 2002, before the decision to pile the foundations had been made. It follows that OD in fact commenced work on site in accordance with programme C001 so that its start on site was not delayed.
Discussion and Decision
Conclusion
Settlement between Costain and UU
(i) Where a Claimant needs to bring into account payments received from another party, in respect of the same loss, the Court will look at all available evidence in order to establish whether, and if so, to what extent, the Claimant has already recovered in respect of that same loss.
(ii) Initially the burden of proof in establishing a prima facie case of double recovery rests upon the Defendant who alleges it.
(iii) However, if the Defendant discharges that burden, it then shifts to the Claimant to establish that he in fact has not already been compensated in respect of the same loss. If the Claimant fails to do that, the Defendant's argument will prevail.
(iv) If the Claimant fails to put before the Court the relevant material and analysis necessary to establish whether there is, in truth, a potential double recovery, then the Court must resolve the issue doing the best it can on whatever material is available which it considers to be relevant. This exercise can place a heavy burden on the Court.
"4.12 The Claimant gives no credit, to the Defendant, for these claim payments and there is no calculation to show how the Employer payments and the Claimant's claims in this matter relate or are discounted. It would be very helpful if the Claimant could have prepared an analysis to explain how their successful Employer claims, other sub-contract claims and their claim against the Defendant, all come together to properly show how the claims are apportioned."
Of course it is far easier for a party in the position of Costain to do the necessary investigations and analysis than it is for a party in the position of Haswell, since Costain has the contemporaneous documentation and access to the staff involved at the time.
Sums recovered by Costain from UU in respect of OD's claims
"I mean if you look at some of these Costain claims, they put on the end of them some quite heavy percentages for preliminaries, for overheads and profit and I suspect that they could have been the first items to go and it may be that the subcontract elements of the claim were the parts that remain. So I don't want to mislead anybody but I think that, whilst this is a sterling piece of work, it doesn't really take you any further forward in knowing what the facts are in terms of a settlement for ODL" (Day 12, page 118).
Quantum Summary
1. Additional Construction Costs £
(i) Excavating Contact Tank - Nil
(ii) Placement/Removal of 1 metre additional fill - Nil
(iii) Placement/Removal of additional 7,456m3 of fill - Nil
(iv) Installation/Removal of Drainage Blanket - 29,615.35
(v) Removal of Drainage Blanket (included in (iv) above) - Nil
(vi) Additional earthworks testing - 3,488.16
2. Cost of Piling - 130,375.00
3. Prolongation Costs - Nil
4. Winter Working - Nil
5. Head Office Overheads - Nil
6. Costs of OD. - Nil_______
TOTAL : £163,478.51
INTEREST
"55. From this review of the authority, I derive three propositions:-
(1) Where a claimant has delayed unreasonably in commencing or prosecuting proceedings, the court may exercise its discretion either to disallow interest for a period or to reduce the rate of interest.
(2) In exercising that discretion the court must take a realistic view of delay. In the case of business disputes, litigation is for all parties and unwelcomed distraction from their proper business. It is no reasonable to expect any party to take every litigious step at the first possible moment, or to concentrate on litigation to the exclusion of all else. Delays should only be characterised as unreasonable for present purposes when, after making due allowance for the circumstances, it can be seen that the claimant has neglected or declined to pursue his claim for a significant period.
(3) When determining what disallowance or reduction of interest should be made to mark the period of unreasonable delay, the court should bear in mind that the defendant has had the use of the money during that period of delay."
In that case Jackson J. decided that, during the period in which he found that the claimant had been guilty of unreasonable delay, the rate of interest recoverable should be reduced by 50% rather than disallowing it altogether.
11 November 2003 – July 2004
February 2005 – September 2005
17 February 2006 – 24 November 2006
January 2007 – August 2007
COSTS
(i) Costain's initial claim was for the sum of about £3.5 million and this was progressively reduced so that, by 7 April 2009 (the last day of evidence) the claim amounted to a total of £1,257,377 (exclusive of interest).
(ii) The case has occupied the Court for 14 sitting days and the combined legal costs of the parties amount to about £2.9 million.
(iii) No payment into court or Part 36 Offer to pay any sum to Costain was ever made by Haswell.
(iv) Costain has recovered a total of £163,478.51 (exclusive of interest) by way of damages from Haswell.
It is hardly surprising that, in the circumstances, the parties have made detailed submissions both in writing and orally, as to the appropriate costs order for the Court to make. On this issue alone, the Court was handed a file of 14 authorities dealing with orders for costs, of which I was referred to about 9. This is quite understandable since, as things have turned out, the Court's order as to costs will affect the financial position of the parties far more than the decisions on liability and quantum since the sum recovered by Costain is small by comparison with the sums expended on legal costs.
Who was the Successful Party?
"The upshot of these cases is in my judgment clear. The Judge must look closely at the facts of the particular case before him and ask: who, as a matter of substance and reality, has won? Has the plaintiff won anything of value which he could not have won without fighting the action through to a finish? Has the defendant substantially denied the plaintiff the prize which the plaintiff fought the action to win?"
He concluded that the plaintiff had won nothing of value and that the defendant had substantially denied the plaintiff the prize he had fought the action to win and he made a cost order accordingly.
Decision
Costain's conduct
(i) Exaggeration of the claim
(ii) Raising and pursuing claims when it was unreasonable to do so
(iii) Offers to settle
Decision
Partial Success/Issue based Costs Order
- All liability issues except the claim in respect of the alleged strict liability of Haswell.
- The claim for prolongation of the RGF and IW Works for a period of eight weeks.
- In respect of quantum, of the eleven heads of claim listed in the quantum summary earlier in this Judgment, Costain succeeded on four of those heads of claim amounting to a total recovery of £163,478.51.
- The claim for prolongation costs to the whole site of twelve weeks.
- So far as quantum is concerned, Costain lost altogether on seven of its eleven heads of claim which included the great majority, in terms of value, of Costain's monetary claims.
Overall Conclusion
(i) Haswell must pay to Costain the principal sum of £163,478.51 together with interest to be assessed, as from 20 November 2002, within 14 days of the interest amount being agreed or ordered.
(ii) Haswell must pay 38.75% of Costain's costs of this case to be assessed on the standard basis, if not agreed, together with interest on such costs calculated from 1 June 2008 to the date of this judgment.
(iii) Haswell must pay to Costain with 14 days from today the sum of £300,000 on account of its costs liability.