CHANCERY DIVISION
PATENTS COURT
Strand, London, WC2A 2LL |
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B e f o r e :
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AMERICAN SCIENCE & ENGINEERING INC. |
Claimant |
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- and - |
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RAPISCAN SYSTEMS LIMITED |
Defendant |
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Daniel Alexander QC and Andrew Lykiardopoulos QC (instructed by Browne Jacobson LLP) for the Defendant
Hearing dates: 11, 14-15, 17 March 2016
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Crown Copyright ©
MR JUSTICE ARNOLD :
Topic | Paragraphs |
Introduction | 1-2 |
Witnesses | 3-8 |
Technical background | 9-65 |
X-rays and gamma rays | 10-11 |
X-ray imaging | 12-20 |
Overview of X-ray imaging: transmission, Compton scatter and CT | 21-27 |
Transmission imaging | 21-22 |
Compton scatter imaging | 24-25 |
CT scanning | 26-27 |
Area, fan beam and flying spot transmission imaging Systems | 28-31 |
Area imaging | 28-29 |
Fan beam imaging | 30 |
Flying spot imagining | 31 |
Dual energy imaging | 32-33 |
Backscatter imaging | 34-35 |
The development of security imaging at airports | 36-37 |
The development of security imaging at sea ports and border posts | 43-47 |
X-ray sources | 48-52 |
X-ray detectors | 53-55 |
Imaging and motion | 56-62 |
Motion sensors | 63-65 |
The Patent | 66-69 |
The claims | 70-74 |
The skilled person | 75-76 |
Common general knowledge | 77-89 |
Construction | 90 |
Swift | 91-101 |
Obviousness of claims 1 and 16 | 102-130 |
The inventive concept | 103-104 |
Differences between Swift and claim 1 | 105-108 |
General comments on the expert evidence | 109-111 |
Was it obvious? | 112 |
Feature (f) | 113-118 |
Feature (g) | 119-122 |
Features (f) and (g) in combination | 123-124 |
Secondary evidence | 125-129 |
Overall conclusion | 130 |
Subsidiary claims | 131 |
Conclusion | 132 |
Introduction
Witnesses
Technical background
X-rays and gamma rays
i) gamma rays are emitted by the nuclei of radioactive atoms; andii) X-rays are produced by atomic electrons outside of the nucleus.
X-ray imaging
i) "backscatter": photons which scatter back from the matter with which they have interacted at about 180o from the direction of the incident beam;ii) "sidescatter": photons which scatter sideways from the matter with which they have interacted at about 90o from the direction of the incident beam; and
iii) "forward scatter": photons which scatter forwards from the matter with which they have interacted.
Overview of X-ray imaging: transmission, Compton scatter and CT
Area, fan beam and flying spot transmission imaging systems
Dual energy imaging
Backscatter imaging
The development of security imaging at airports
The development of security imaging at sea ports and border posts
X-ray sources
X-ray detectors
Imaging and motion
i) motion in one direction to generate each "line" of pixels (for example, the vertical line of pixels created by a sweep of the pencil beam discussed above); andii) motion in a direction orthogonal to the lines of pixels.
i) by controlling the system to prevent this distortion from occurring in the first place (for example, by fixing the relative motion of the scanner and the inspected object); orii) by measuring the relative motion of the imager and the inspected object and using this measurement to correct the aspect ratio of the generated image.
Motion sensors
i) The Doppler effect is the change of apparent frequency of a source due to the relative motion of the source and the observer. Doppler velocity sensors emit microwaves or ultrasound and measure the frequency of the reflected radiation. Doppler sensors have long been used to measure vehicle velocity, for example in police radar systems.ii) "Time of flight" sensors measure distance. These work by sending out a pulse and measuring how long it takes to return. A time of flight sensor can be used to determine velocity by taking successive distance measurements in a known time.
iii) Phase-shift sensors emit a pulse, which is modulated as it is sent out. The reflected pulse is then measured by a sensor, and the difference in phase of the modulation can be used to establish the distance along the beam path. Successive distance measurements in a known time can be used to determine velocity. One type of phase-shift sensor is a LIDAR (laser radar) sensor.
The Patent
"An effective means is desirable for rapidly and non-intrusively examining personnel as well as the interior of vehicles, cargo containers, or other objects. In particular, with respect to cargo enclosures, it is desirable to detect the presence of people, potential contraband, threats or other items of interest, without imposing the requirements and constraints of current systems. Combining such an examination with passive sensing of radioactive or fissile material would also be advantageous."
"In accordance with further embodiments of the invention, the conveyance may include a vehicle capable of road-travel. The source of penetrating radiation may include an x-ray tube, more particularly, a unipolar x-ray tube and one emitting radiation at energies below approximately 350 keV. The source of penetrating radiation may include a rotating chopper wheel emitting radiation to one or both sides of the enclosed conveyance."
"[0018] preferred embodiments of this invention make use of systems in which detectors are mounted on a mobile platform 10, or conveyance, typically capable of road travel, that traverses a large object to be inspected such as a vehicle or cargo container 12. Conveyance 10 is characterized by an enclosure 14, here, the skin of a van
[0019] Contained within enclosure 14 of conveyance 10 is a source 30
[0021] Detector modules 100 are carried by conveyance 10 and enclosed within enclosing body 14 and concealed from view from outside the conveyance.
[0028] The relative motion of conveyance 10 and object 12 may be carefully controlled or may be monitored by sensor 18 which employs any of a variety of sensing methods, such as radar, ultrasound or optical, including laser or LIDAR sensing, all provided as examples only, in order to sense the relative speed of conveyance 10 with respect to object 12. A signal provided by sensor 18 is employed by controller 40 in one or more of the following modalities:
The vehicle speed may be regulated, or, alternatively, the pixel registration may be corrected to compensate for vehicle speed anomalies so as to product aspect-ratio-correct, distortion-free, backscatter x-ray images. "
The claims
"1. An inspection system for inspecting an object, the system comprising:
a. an enclosed conveyance having an enclosing body;b. a source of penetrating radiation contained entirely within the body of the enclosed conveyance for generating penetrating radiation;c. a spatial modulator for forming the penetrating radiation into a beam for irradiating the object with a time-variable scanning profile;d. a detector module for generating a scatter signal based on penetrating radiation scattered by contents of the object; ande. a controller for ascertaining a specified characteristic of the contents of the object based at least on the scatter signal,f. the detector module is contained entirely within the body of the enclosed conveyance while the conveyance is in motion during the course of inspection,[g] characterised in that the system further comprises a relative motion sensor for generating a relative motion signal based on a relative motion of the enclosed conveyance and the inspected object."
The skilled person
Common general knowledge
"Should the [MobileSearch] be operated without deployment of the transmission detector boom, the system is also capable of covert operations, scanning cars trucks or containers from one side only in confined locations and ideally suited to the needs of security forces."
I do not understand Rapiscan to contend that this information was common general knowledge, however. In any event, there is no evidence that it was.
Construction
Swift
"The prototype system was to have only backscatter imaging capabilities, but was to be designed to enable future upgrading to include transmission imaging, an upgrade which is now in progress. Figure 1 is a photograph of the prototype MobileSearch system "
"Visually, perhaps the most notable feature of the MobileSearch is its boom and beam catcher assembly, which introduced much design, fabrication, and operational complexity into the equipment. It incorporates support structures, shielding, barriers, mechanisms and motors to stow it below 13.5 feet and to deploy it over 14.5 feet, controls for those mechanisms, and safety interlocks. It creates operational complexities to assure continuous spatial clearance during deployment and scanning, which in some cases may altogether preclude the use of ms. It had significant impact on the design and specification of the support vehicle. It adds extra items of maintenance.
To the extent that MobileSearch is a backscatter-only system, there is no functional need for a beam catcher, nor it is required to reduce the radiation to a safe level; its inclusion is almost entirely based on regulatory and end-user requirements. (These issues are discussed in more detail later.) However, an upgrade to include transmission imaging had always been anticipated, and would have required a comparable structure to be provided at that time."
"The MobileSearch system is designed to stow into a 13'-6" height for over-the-road travel but to deploy high enough to scan 14' high vehicles. Figure 2(a) shows the scan geometry for inspection of a full-sized (14' high) tractor-trailer. When smaller vehicles such as passenger cars or vans are to be scanned, the upper set of detectors can be deployed outward, over the top as shown in Figure 2(b), to improve the solid angle for collection of the scattered radiation. This feature has proven to provide only a marginal improvement in image quality, and is not often used. Since it comes only at considerable costs in system manufacture, assembly, and operational vigilance, it will be discontinued in future implementation."
It can be seen from Figure 2(b) and Figure 1 that the "deployed outward, over the top" arrangement involves rotating the upper set of four detectors through 90o about their lower axis.
"(1) it is the truck on which the system is transported to and from the intended operating site, (2) it is a slow-speed bidirectional translation stage to produce the relative motion required to produce a scan and (3) it is the 'facility' to house and provide structural and environment support for the system and its operators".
"Bi-directional scanning is driven by a low RPM hydraulic motor coupled through a reduction gear and a transfer case into the truck's rear-axle drive shaft. A power take-off from the truck engine to a hydraulic pump supplies power for the hydraulic motor; electrically actuated valves control the direction and speed of travel. The transfer case enables either the truck's engine or the hydraulic motor to be pneumatically clutched into the drive shaft to the rear wheels, and so precludes the possibility of having both power sources connected at the same time."
"A 'closet' embedded into the driver's side of the truck body houses the backscatter detectors and their deployment mechanisms. In order to get good detector coverage of the scanned vehicle, all the way from ground level to 14', the closet was extended downward through the floor (to a road clearance of 9") and upward through the roof (to 13'6")."
"Scanning is bi-directional, so alternate passes can be made in the forward and reverse directions.
MobileSearch has two scan-speed modes, 3"/sec and 6"/sec, but only the faster speed is customarily used, and all results presented herein are at that speed. The faster speed results in higher throughput, the slower speed yields higher image quality."
"Upon completion of warm-up, the closet doors are opened and secured and the detectors themselves can be deployed if only small vehicles are to be scanned."
"All occupants of scanned vehicles are required to exit before a scan is started."
Obviousness of claims 1 and 16
The inventive concept
Differences between Swift and claim 1
General comments on the expert evidence
Was it obvious?
Secondary evidence
"6. Like any successful business, Rapiscan UK is always on the lookout for new markets and opportunities. Rapiscan UK's decision to commence the process of designing and marketing a backscatter van was prompted by the realisation that AS&E had a commercial monopoly in this section of the market. Rapiscan UK understood that AS&E had sold in the region of 900 ZBV backscatter vans for a price in the region of $1 million per van having built each van for a cost in the region of $250,000. Accordingly, Rapiscan UK could see a commercial opportunity.
12. Rapiscan retained a desire to supply a product with functionality that could rival AS&E's ZBV, for which there was clearly a significant market. "
Overall conclusion
Subsidiary claims
Conclusion