CHANCERY DIVISION
PATENTS COURT
Strand, London, WC2A 2LL |
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B e f o r e :
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LEO PHARMA A/S LEO LABORATORIES LIMITED |
Claimants |
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- and - |
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SANDOZ LIMITED |
Defendant |
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Antony Watson QC and Piers Acland (instructed by SJ Berwin LLP) for the Defendant
Hearing dates: 31st March, 1st to 3rd April, 6th April 2009
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Crown Copyright ©
Mr Justice Floyd :
Introduction
para | |
Introduction | 1-6 |
The Leo Patent | 7-13 |
The issues | 14 |
The witnesses | 15-20 |
The skilled addressee | 21-22 |
The common general knowledge | 23-54 |
CGK about Vitamin D analogues | 24-25 |
CGK about calcipotriol | 26 |
CGK about crystal forms | 27-36 |
CGK about screening for polymorphs | 37-47 |
CGK about regulatory requirements | 48-53 |
CGK about wet milling | 54 |
Lack of Novelty | 55-95 |
Lack of novelty-Law | 56-58 |
The "acne use" patent – disclosure | 59-66 |
Experimental proof of anticipation | 67-83 |
Experiment-free anticipation | 84-95 |
Obviousness | 96-155 |
Obviousness - Law | 96-100 |
Obviousness issues | 101-102 |
Leo History | 103-111 |
Obvious in the light of aqueous suspension creams | 112-145 |
Obviousness based on the Sandoz experiments | 146 |
Obviousness based on wet milling of Example 4 | 147-154 |
Obviousness based on routine crystallisation experiments | 155 |
Conclusion | 156 |
The Leo Patent
"In the case of calcipotriol a wet ball milling process has been used. However, it has turned out to be technically difficult to perform this process when using the anhydrous crystal form described in [the 834 application]. These crystals are not easily wetted and during the milling process they develop a stable foam which results in difficulties in obtaining a suitable small and uniform particle size.
It has now surprisingly been found that these technical problems can be avoided when a hitherto unknown crystalline form of calcipotriol, i.e. calcipotriol hydrate, is used instead of the anhydrous form. The hydrate is technically superior to the anhydrate; it is easily wetted and the wet ball milling process is running smoothly."
Again, these statements reflect Leo's experience, rather than the common general knowledge.
The issues
The witnesses
The skilled addressee
The common general knowledge
CGK about Vitamin D analogues
CGK about calcipotriol
CGK about crystal forms
CGK about screening for polymorphs
"During pre-formulation, it is important to identify the polymorph that is stable at room temperature and to determine whether polymorphic transitions are possible within the temperature range used for stability studies and during processing (drying, milling, etc.). … To screen for additional polymorphic forms of a particular drug, bridging solvents, supersaturated solutions, supercooled melts and sublimination have proven useful."
"it is essential that certain fundamental physical and chemical properties of the drug molecule and other derived properties of the drug powder are determined. This information will dictate many of the subsequent events and possible approaches in formulation development. This first learning phase is known as pre-formulation."
"(a) How many polymorphs exist?
(b) How stable are the metastable forms?
(c) Is there an amorphous glass?
(d) Can the metastable forms be stabilized?
(e) What is the solubility of each form?
(f) Will a more soluble form survive processing and storage?"
"The discovery of polymorphism among pharmaceutical substances … initiated a growing interest in this field. The synthetic and analytic departments of leading pharmaceutical companies nowadays carry out systematic work to detect polymorphism of their drugs and to find intelligent applications of this phenomenon. Drug registration documents submitted by leading pharmaceutical companies to regulatory bodies will today, almost without exception, have a section on polymorphism when describing the physico-chemical properties of the active substance. The statement that the substance exhibits no polymorphism is equally important as exhibiting polymorphism. After the discovery of the first cases of polymorphism with dramatic differences in biological activity between two forms of the same drug (e.g. chloramphenicol palmitate) no pharmaceutical manufacturer could neglect the problem." (emphasis supplied)
CGK about regulatory requirements
Europe
"4.1 Evidence of chemical structure
A scientific discussion of the chemistry of the active substances molecule should be given and should include, where applicable, unequivocal proof of structure, configuration, conformation and potential isomerism….
4.2.3 Polymorphism
Where relevant, the presence of polymorphic forms and the methods of detection and control should be discussed, or their absence confirmed." (emphasis supplied)
US FDA
"By the time of an NDA [New Drug Application] submission, the applicant should have established whether (or not) the drug substance exists in multiple solid-state forms, whether these affect the dissolution and bioavailability of the drug product, and whether particle size is important for dissolution and bioavailability of the drug product. It is not necessary to "create" additional solid-state forms by techniques or conditions irrelevant to the synthetic process.
The applicant should provide information describing how and why it has been concluded that
(a) a change in the solid-state form does not occur when the drug substance is manufactured and stored according to the NDA directions; or
(b) different forms occur but do not result in a bio-availability problem; or
(c) polymorphism, solvation, or particle size has an important effect on bioavailability….
II.G.1 Polymorphism
Some drug substances exist in several different crystalline forms ("polymorphs"), due to a different arrangement of molecules in the crystal lattice, which thus show distinct differences in their physical properties. The same drug substance may also exist in a noncrystalline (amorphous) form. These various forms differ in their thermodynamic energy content, but not in composition. One of the critical factors affecting polymorphism (or solvation) is the choice of final solvent and isolation conditions in the synthesis…
II.G.2 Solvation (including hydration)
Conditions used in manufacture and/or storage of the drug substance may result in the isolation or formation of a solvated or hydrated drug substance. …" (emphasis supplied)
CGK about wet milling
a) as an alternative to dry milling in the event of caking or agglomeration problems;
b) to produce smaller particles than dry milling can produce;
c) as a means of reducing the dispersion in the air of hazardous drugs.
The liquid in question is one in which the drug is insoluble and may contain additives such as surfactants.
Lack of novelty
Lack of novelty - Law
(1) There are two requirements for anticipation which it is important to keep separate, (a) disclosure and (b) enablement;(2) So far as disclosure is concerned, the prior art must disclose subject-matter which, if performed, would necessarily result in an infringement of the patent.
The "acne use" patent – disclosure
"in particular the compound designated MC 903 (example 5 in the [807 application]) (confer also Calverley, M., Tetrahedron 43, 4609-4619 (1987);"
"Mill MC903 to particle size below 5 µm and suspend in an aqueous solution of disodium hydrogenphosphate".
Experimental proof of anticipation
"Sandoz have accordingly admitted that some batches of API used in their commercial product contained monohydrate. Clearly, the amount of monohydrate in these batches was above the limit of detection … Any pharmaceutical manufacturing process will produce chemical impurities and, where appropriate, physical impurities (i.e. different crystal forms). The amount and nature of the impurities produced depend upon the manufacturing process used. A manufacturing process for calcipotriol anhydrate would not necessarily produce any monohydrate. However, if you do detect monohydrate in one or more batches, this indicates that the process does produce monohydrate, and it is likely that monohydrate will always be present, albeit below the limit of detection in some cases. Accordingly, it cannot be assumed that where no monohydrate is detected, it is not present at all. …
I believe that the finding of monohydrate in the cream prepared in Sandoz' experiment can be explained by the presence of monohydrate crystals in the starting material."
Experiment-free anticipation
Q. What we are going to have in example 4 is a system where we have calcipotriol in solution and in suspension?
A. Yes.
Q. And that is going to be in an equilibrium, is it not? …
A. In an equilibrium, right.
Q. Yes, it is not frozen, it is going to be dynamic?
A. Yes.
Q. The equation will have arrows going each way?
A. Of course.
Q. The moment you get a change from solution to solid, because of the water activity, that change is going to result in the monohydrate, is it not?
A. One would expect.
i) The examples in the Leo patent in suit, where water is added to a solution of calcipotriol in an organic solvent;ii) The infringing Sandoz ointment showed dissolved calcipotriol crystallising out as the monohydrate. Although the process is said to be confidential, Dr Rasmussen's evidence, which I accept, is that this process can be treated for these purposes as similar to those in the Patent;
iii) Certain gels made by Leo in the course of its development work, in which fully dissolved anhydrate converted to the monohydrate on crystallisation.
i) Professor Frampton's distinction between polymorph/polymorph and anhydrate/hydrate transitions was not one he had made in his written reports, or was elsewhere supported in the evidence;ii) Dr Blatter's answers failed to take account of the presence of large quantities of anhydrate crystals in the Example 4 cream;
iii) The extrapolation in kinetic terms from the examples of the Patent, the Sandoz ointment or the gels to the Example 4 cream was not justified.
"Q. I want to show you what Dr. Rasmussen has said about your view that, in the macroscopic environment of cream and ointment, the monohydrate form is more stable and formation of a monohydrate is likely to take place even in the absence of seeding. So stay in the same bundle, same tab, and read to yourself paragraphs 25-27, please.
A. (After a pause) Yes.
Q. So the general point that he is making there is that one simply cannot predict without, as it were, carrying out an experiment, whether in fact in an aqueous environment, the anhydrate will convert to the monohydrate. One has to try to find out. Do you agree with that, or not?
A. Yes."
"Q. Indeed. Let's assume that the needles were monohydrate. This shows that with calcipotriol, it was not possible to predict in advance on wet milling whether there would be conversion to monohydrate. It depends on the raw material that was being used; correct?
A. It would appear so."
Obviousness
Obviousness - Law
"In the result I would restate the Windsurfing questions thus:
(1) (a) Identify the notional "person skilled in the art"
(b) Identify the relevant common general knowledge of that person;
(2) Identify the inventive concept of the claim in question or if that cannot readily be done, construe it;
(3) Identify what, if any, differences exist between the matter cited as forming part of the "state of the art" and the inventive concept of the claim or the claim as construed;
(4) Viewed without any knowledge of the alleged invention as claimed, do those differences constitute steps which would have been obvious to the person skilled in the art or do they require any degree of invention?"
"Mere possible inclusion of something within a research programme on the basis you will find out more and something might turn up is not enough. If it were otherwise there would be few inventions which were patentable. The only research which would be worthwhile (because of the prospect of protection) would be in areas totally devoid of prospect. The "obvious to try" test really only works where it is more-or-less self evident that what is being tested ought to work"
"In the Court of Appeal, Jacob LJ dealt comprehensively with the question of when an invention could be considered obvious on the ground that it was obvious to try. He correctly summarised the authorities, starting with the judgment of Diplock LJ in Johns-Manville Corporation's Patent [1967] RPC 479, by saying that the notion of something being obvious to try was useful only in a case in which there was a fair expectation of success. How much of an expectation would be needed depended upon the particular facts of the case. As Kitchin J said in Generics (UK) Ltd v H Lundbeck A/S [2007] RPC 32, para 72:
"The question of obviousness must be considered on the facts of each case. The court must consider the weight to be attached to any particular factor in the light of all the relevant circumstances. These may include such matters as the motive to find a solution to the problem the patent addresses, the number and extent of the possible avenues of research, the effort involved in pursuing them and the expectation of success.""
Obviousness issues
i) based on the Sandoz experiments;ii) based on wet milling of Example 4 of the acne use patent or the 834 application;
iii) based on regulatory matters;
iv) based on polymorph screening;
v) based on an obvious check for hydrates;
vi) based on routine crystallisation experiments.
Leo History
Obvious in the light of aqueous suspension creams
What programme?
"Powder diffraction data and their interpretations were not submitted for the nine batches tested… We recommend that you conduct similar studies on [calcipotriol] obtained by the recrystallization from various solvents (e.g. water, methanol, ethanol, ethyl acetate, hexane)."
"crystal modifications of calcipotriol is of no significance for the present formulation .. [as it] is present in a solution".
"Both [chemists] were quite firm that such data are necessary to provide assurance that [calcipotriol] reveals no polymorphic forms that might affect solubility in the ointment vehicle.
They were not dissuaded by the fact that the active was fully dissolved in the vehicle, since they are of the opinion that a less soluble polymorph might not fully dissolve, and indeed might provide seeds for recrystallization in the finished ointment. They insisted on data from material recrystallized from both polar and nonpolar solvents to provide assurance that polymorphs will not arise by inadvertent use of an incorrect solvent."
"Q. We may have touched on this but let's take it fully frontally. The FDA if they were being asked to approve a suspension cream of an oil in water emulsion, calcipotriol, and they were wanting to know about polymorphs -- first of all I think you obviously agreed they could not be fobbed off with "It is all in solution"?
A. That would be messing around with the FDA and you do not want to do that.
Q. The FDA asking about solvents that might inadvertently get into the system and create a different polymorph, the moment they saw that the anhydrate was in an aqueous environment, they would want to know about whether hydrates formed, would they not?
A. Yes, in the suspension?
Q. Yes."
"MR. JUSTICE FLOYD: Mr. Watson is asking you to assume that you were going forward with example 4, making it up into a suspension and so on, and submitting it to the FDA.
A. And the question was?
MR. WATSON: The question was, there would be no ifs and buts, you would have to, as part of your dossier, prepare information about the existence of hydrates.
A. Yes."
"Q. So you say knowledge of those three compounds would further suggest to the skilled person that it was possible that calcipotriol would form a hydrate, although this would not necessarily be the case?
A. You know, if you see from reading these three documents that all of these compounds form hydrates, knowing something of the solid form where water will hydrogen bond to hydroxy groups, there is always a chance that it will do it for a similar compound. And I am not saying that crystal structures of this complexity are predictable and I am not saying that it will definitely form, what I am saying is it is worth trying to make this material by recrystallising from water, to see if you can drive the hydrate. Because, you know, given the paucity of solid forms with Vitamin D compounds, it may be a golden nugget by which to move your process on.
Q. But in trial, you would have no particular expectation as to whether you would succeed or not?
A. No. No, but it is certainly worth trying."
What would the programme discover?
"Q. It is the scientific fact that if you recrystallize the anhydrate in the presence of active water it readily converts to the hydrate?
A. Not necessarily. In several of the experiments in these documents seeding was necessary to get the crystals. It depends I think on the actual volume of the mixture, the ratio between the solvent and so on. At least in quite a lot of the experiments in this file, seeding was used to get it. So when you have it once, you can get it by seeding the next time.
Q. Yes, but also there was no problem getting it without seeding from a number of solvents, with a number of ratios of water?
A. No.
Q. I mean, you are not suggesting if a polymorph screen had been carried out on calcipotriol, that the hydrate would not have been found?
A. It would probably have been found, yes."
"Q. I thought you agreed that you are not suggesting that the monohydrate would not have been found in the screen?
A. It is likely it would because as we also agreed yesterday, acetone and water are pretty common solvents in crystallization experiments."
Obviousness based on the Sandoz experiments
Obviousness based on wet milling Example 4
i) wet milling was an obvious variant of Example 4 of the acne use patent;ii) carrying out Example 4 on a regular basis using wet milling will produce the monohydrate;
iii) if monohydrate is produced it will be incorporated into the cream.
i) the instruction in Example 4 is to dry mill;ii) Professor Williams' early attempts at repetition of Example 4 show that he experienced difficulties with dry milling, and that the expedient of adding some water to his small scale pestle and mortar experiment did not make it any easier;
iii) faced with such difficulties with Example 4, the skilled team would not persist, but would look to other examples within the acne use patent: such as the lotion of Example 5 for which, unlike the suspension cream, there are encouraging clinical data in Example 7;
iv) even if the skilled team decided to persevere with Example 4, there is no guarantee that it would arrive at the monohydrate: see Leo's wet milling experiments (discussed under anticipation above);
v) finally, even if the milling did produce monohydrate, it would not be obvious to incorporate it into a cream: the skilled person would see the needles as a problem and try to eliminate them by varying the process: this is an argument directed to the subsidiary claims alone.
"Q. Could I suggest, based on the Leo experience, that three different APIs, as the manufacturing developed, gave monohydrate during milling. As best you can say to my Lord is, the assumption is that if you carried out example 4 with any pharmaceutical grade calcipotriol anhydrate on a regular basis, you will achieve monohydrate. Leo did it. Is there any reason to believe that any pharmaceutical grade calcipotriol anhydrate will not likewise hydrate while being wet milled?
A. Yes, I think there is because some of these batches do not do exactly that, so this is something which is, something you have to investigate.
Q. Yes, but since it happened 50% of the time with three different APIs, different variants of the API, I am suggesting to you that the likelihood is that if you used pharmaceutical grade calcipotriol anhydrate to carry out example 4 on a commercial scale, on a regular basis, as best one can predict you would get monohydrate from time to time. Is that not the best estimate you can make on the evidence available?
A. That is the estimate for the Leo batches here, yes.
Q. And have you any reason to suggest that other pure calcipotriol anhydrate is going to behave differently?
A. I have no knowledge of that, no.
Q. Is there any reason to suggest it is going to behave differently?
A. No."
Obviousness based on routine crystallisation experiments
Conclusion