CHANCERY DIVISION
INTELLECTUAL PROPERTY ENTERPRISE COURT
Fetter Lane, London, EC4A 1NL |
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B e f o r e :
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CURT G. JOA, INC |
Claimant |
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- and - |
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FAMECCANICA DATA SpA |
Defendant |
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Thomas St Quintin (instructed by Clyde & Co LLP) for the Defendant
Hearing dates: 11-12 April 2017
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Crown Copyright ©
Judge Hacon :
Introduction
The Patent
"1. A disposable absorbent garment, comprising:a topsheet;a backsheet; andan absorbent core disposed between said topsheet and said backsheet, wherein said topsheet, said backsheet, and said core together form a front region, a back region, and a crotch region disposed between said front region and said back region, and wherein a vertical longitudinal plane extends centrally through said front, back, and crotch regions;wherein each of said front and back regions includes a pair of ear portions extending in opposite lateral directions with respect to said longitudinal plane, each of said ear portions being a breathable, stretchable layer assembly, wherein said stretchable layer assembly of each said ear portion includes a plurality of vent sites, and wherein said stretchable layer assembly includes an inner material layer, an outer material layer and a stretchable material layer disposed therebetween,characterized in thatsaid outer material layer and said inner material layer are non-woven materials and in that at each said vent site:said outer material layer and said inner material layer are bonded by ultrasonic bonding through the stretchable material layer;whereby an aperture larger than the respective bond site is formed through the stretchable material, thereby forming a breathable passage through said stretchable material layer; andwhereby with no apertures being formed in said outer material layer or in said inner material layer said outer material layer and said inner material layer bond with each other through the aperture in the stretchable material.9. A method of forming a breathable, stretchable section of a disposable absorbent garment, said method comprising the steps of:
selecting a first material for a first material layer and a second material for a second material layer, wherein said first and second material layers are bondable by an ultrasonic bonding process;selecting an elastic material for a stretchable material layer;positioning the stretchable material layer between the first and second material layers to form a layer assembly;targeting one or more bond sites on the layer assembly for bonding one or more of the material layers together; andsecuring the first, second and stretchable layers together,characterized in that:the step of selecting the first and second material includes selecting a first non-woven material and a second non-woven material, respectively;the selecting and positioning steps include selecting and positioning the first, second, and stretchable material layers so as to form a stretchable side waist region of the garment after the securing step; andsaid securing is by ultrasonically bonding the first material layer with the second material layer through the stretchable material layer at the one or more sites whereby an aperture larger than the respective bond site is formed through the stretchable material providing a breathable passage therethrough and whereby with no apertures being formed in said first material layer or in said second material layer the first material layer and the second material layer bond with each other through the aperture in the stretchable material.
The issues
(1) Whether the proposed amended specification resulted in the disclosure of added matter.(2) Whether amended claims 1 and 9 lacked clarity.
(3) Whether amended claim 9 lacked novelty over Coslett.
(4) Whether amended claims 1 and 9 lacked inventive step over Coslett.
The skilled person
The claimed invention in more detail
"[0012] … At the vent sites, an outer material layer of the ear portion (e.g., an extension of the backsheet) is bonded with an inner material layer of the ear portion (e.g., an extension of the topsheet). As a result of a bonding process … vent sites are created which include a hole(s) or aperture(s) through the stretchable material layer and through which air is passable."
Construction
"[0055] In any of the above bonding processes, the topsheet 16 is mechanically bonded to the backsheet 18 at localized bond sites or bond points 100, at which the topsheet 16 and backsheet 18 are joined together through the stretchable member 46 (see FIGS. 6 and 7). An ultrasonic bonding process is employed to bond the topsheet 16 and the backsheet 18, through the stretchable member 46. Employment of this bonding process, creates holes or apertures at the bond sites 100 and through the stretchable member 46. These holes or apertures at the bond sites 100 provide breathability or air permeability to the ear regions 26a, 26b (see also FIG. 6). More particularly, the holes at the bond sites 100 are created as a result of the selection of materials for the topsheet 16, backsheet 18 and stretchable member 46, and use of the ultrasonic bonding process. In this process, the non-woven materials (i.e., topsheet 16 and backsheet 18) requires substantially more energy to bond than the material selected for the elastic member 46 (i.e., a polymeric material). Accordingly, the level of ultrasonic bonding that is sufficient to bond the non-woven materials also causes the material for the elastic member 46 to fracture and/or disintegrate. As a result, the two non-woven layers bond together, but trap the polymeric material of the elastic member 46 therewith. Further, the hole that is blown or created through the elastic member 46 is larger than the bond site, and the two non-woven layers bond with each other through the center of the hole."
"[0067] … As described previously, energy from the preferred bonding process creates a hole in the stretchable member and allows for the topsheet material and the backsheet material to bond therethrough. This also creates a vent at the bond site through which air may pass."
The parties' arguments
The elastomeric film layer is the stretchable layer of the claims.
(1) Mr St Quintin responded to Mr Norris's submission regarding the sentences in paragraph 55. One states that the bonding process creates holes or apertures at the bond sites and through the stretchable member. Mr St Quintin said it meant only that the ultrasonic bonding created holes located at the bond sites and that these holes were formed through the stretchable member. With regard to the requirement that the two non-woven layers bond with each other through the centre of the hole in the stretchable layer, this was consistent with FDS's construction.(2) Whereas the specification expressly states that holes will be formed in the stretchable layer, there is no statement that holes will also be formed in the inner and outer layers. Rather, the Patent discloses that those layers are to be joined together at the bond sites through the elastic member, i.e. bonding where the elastic member used to be and in the process trapping the disintegrated elastic layer.
(3) Paragraph 55 states that the hole created in the elastic member is larger than the bond site. This tells the skilled person that the hole extends outwardly beyond the bond site, as shown by Mr Brinkley's diagram, and it is this which makes the annular vents. The hole in the elastic member is therefore larger than the bond site. By contrast, on Joa's construction, the bond site and the hole are the same size, contrary to what the Patent discloses.
(4) Paragraph 55 also states:
"More particularly, the holes at the bond sites are created as a result of the selection of materials for the topsheet, backsheet and stretchable member and use of the ultrasonic bonding process."On Joa's construction the holes are not a result of taking any care in the selection of materials for the three layers. The skilled person need only apply ultrasonic bonding to any materials until he has made a hole in all three.(5) Paragraphs 50 and 51 of the specification describe the extended or stretched configuration of the side panels. The backsheet (the outer layer) described as displaying a smooth, continuous outer surface. This is irreconcilable with Joa's construction which has holes in both inner and outer layers. A surface with holes cannot be smooth and continuous.
(6) Figure 6 of the Patent also illustrates a surface which can accommodate unbroken printing, which would not be the case if the outer layer had holes. Fig. 6 illustrates a portion of the side panel in its stretched form, as opposed to its relaxed, wrinkled form which is shown in Fig. 7:
(7) Mr Brinkley's evidence was that at the priority date the skilled person would have thought that creating holes in layers of material being bonded by an ultrasonic bonding process would have been regarded as a process failure. The result would not be aesthetically pleasing and it would be prone to tearing when stretched. This cannot therefore be a result which the skilled person would infer from reading the Patent.
Discussion
"[17] … we do not think that numerals should influence the construction of the claim at all – they do not illustrate whether the inventor intended a wide or narrow meaning. The patentee is told by the rule that if he puts numerals into his claim they will not be used to limit it. If the court subsequently pays attention to the numbers to limit the claim that is simply not fair. And patentees would wisely refrain from inserting numbers in case they were used against them. That is not to say that numbers are pointless. They help a real reader orient himself at the stage when he is trying to get the general notion of what the patent is about. He can see where in the specific embodiment a particular claim element is, but no more. Once one comes to construe the claim, it must be construed as if the numbers were not part of it. To give an analogy, the numbers help you get the map the right way up, they do not help you to read it to find out exactly where you are."
"The judge was not simply using the reference numerals to identify which parts in Figure 2 were being referred to in the claims or the specification, but was relying on the use of the particular identifiers … to conclude that the lid was to be regarded on a proper construction of the claims as part of the main body."
(1) As I have already indicated, to my mind Mr Norris's interpretation of the third sentence in paragraph 55 is the more natural construction of those words.(2) It is true that the specification nowhere spells out that the ultrasonic bonding will lead to holes in the inner and outer layers, but of itself that is neutral. The specification nowhere states that there will be no holes in those layers either. The reader must draw an inference from the whole of what is said.
(3) The skilled person is told in paragraph 55 of the Patent, and it is now a requirement of the amended claims, that the aperture in the stretchable layer is larger than the bond site. On FDS's construction the aperture is certainly larger than what either Mr St Quintin or Mr Brinkley called the bond site. However, as discussed above, Joa's construction is also consistent with the same requirement.
(4) I do not agree that the selection of materials for the three layers of the panel would be irrelevant to Joa's construction. The skilled person is told – not as clearly as he might be, but in my view told nonetheless – that the energy required for the inner and outer layers to bond should be greater than that required to fracture the stretchable layer. Thus the stretchable layer will have disintegrated by the time the inner and outer layers fuse, allowing them to bond. The skilled person must therefore select his materials for the layers accordingly.
(5) The vents have nothing to do with the contrast being drawn in paragraphs 50 and 51. In my view the use of 'smooth and continuous' would not be taken by the skilled person as providing any information about the construction of the vents.
(6) Figure 6 of the Patent and the corresponding description of the side panels in the specification refer to the panels in their stretched configuration, as opposed to their contracted condition. The outer layer is smooth and continuous when stretched as opposed to being wrinkled when the panel is in relaxed form, see Fig.7. In this sense undoubtedly the panel displays a relatively smooth, continuous outer surface in the former state. As I have said, this has nothing to do with the vents.
(7) Mr Brinkley's view of what would amount to a process failure in the general context of ultrasonic bonding seems to me to be beside the point. A process failure would matter to the skilled person only if it interfered technically with the goal for which the Patent is aiming. The skilled person is told that there should be vents to make the side panels breathable. The skilled person would take that to mean that the vent should take the form of holes in the outer, inner and stretchable layers of the panel. The goal of breathability is thereby achieved. If, as Mr Brinkley implies, that will lead to side panels which are vulnerable to tearing, that is a commercial matter not a feature with which the claims are concerned. If Mr Brinkley were right, it would imply at most that the parties to this litigation are in contention over a commercially valueless invention.
Added matter
IPO Report
The law
"(3) No amendment of the specification of a patent shall be allowed under section 27(1), 73 or 75 if it –
(a) results in the specification disclosing additional matter"
Aperture larger than the bond site is formed through the stretchable material
"In this process, the non-woven materials (i.e. topsheet and backsheet) requires [sic] substantially more energy to bond than the material selected for the elastic member (i.e., a polymeric material)."
No apertures being formed in the outer and inner layers
"As a result of a bonding process, such as ultrasonic bonding, vent sites are created with include a hole(s) or aperture(s) through the stretchable material layer (and through the inner material layer and the outer material layer) and through which air is passable."
"Accordingly, an aperture is formed through the stretchable material and the first material layer and the second material layer bond through the aperture, such that the aperture provides a breathable passage therethrough."
Although a little ambiguous, I think the skilled person would interpret the first and second layers bonding through the aperture such that the aperture provides a breathable passage to mean that they fuse, join and in each of them a hole is formed so that the vent is created. This would be reinforced by the very clear disclosure of holes in all three layers given in paragraph 12 of the application.
Clarity
Outer and inner layers bond through the aperture in the stretchable material
Aperture larger than the respective bond site is formed through the stretchable material
Size of the vents
Novelty and inventive step
Novelty of amended claim 9 in relation to Coslett
Inventive step of amended claims 1 and 9 over Coslett
Conclusion