BUSINESS AND PROPERTY COURTS OF ENGLAND AND WALES
TECHNOLOGY AND CONSTRUCTION COURT (KBD)
Rolls Building, London, EC4A 1NL |
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B e f o r e :
(sitting as a Deputy High Court Judge)
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MAGNETIC SHIELDS LIMITED |
Claimant |
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- and |
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VACUUM AND ATMOSPHERE SERVICES LIMITED |
Defendant |
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Gideon Shirazi (instructed by George Green LLP) for the Defendant
Hearing dates: 14-16 and 20 May, 10 June and 2 September 2024
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Crown Copyright ©
Jason Coppel KC:
The Claim
The contractual terms
"Payment Terms:- Strictly 30 days from date of invoice, Total Net Amount £ 59,704.50 unless otherwise agreed in writing. The goods detailed on this invoice remain the property of Vacuum & Atmosphere until full payment is received, by Vacuum & Atmosphere, for said goods. For full details please refer to Vacuum & Atmosphere Services terms and conditions, which are available on request."
"Variation. Except as set out in these Conditions, no variation of the Contract, including the introduction of any additional terms and conditions, shall be effective unless it is agreed in writing and signed by the parties or their authorised representatives."
i) The evidence of VAS's witnesses, including Mike Long, is that the relevant conversation took place between himself and David Woolger on James Long's mobile telephone. James Long had been visiting MSL's premises, had been on the phone to Mike Long, who was at VAS's premises, and then passed his phone to David Woolger who had a conversation with Mike Long, the different sides of which were witnessed by Paul Buttery and Mike Oldham of VAS at Mike Long's end, and James Long at David Woolger's end. This conversation is pleaded (Amended Defence, §14) as having taken place in "March 2019". Mike Long's first witness statement (§22) placed the conversation on 3 January 2019, but this was corrected shortly before trial to "in or around early 2019". James Long also placed the conversation as being on 3 January 2019 (second witness statement, §48) but in late corrections to his witness statement said that he in fact could not remember when in early 2019 the relevant conversation had taken place. Ultimately, and despite examining relevant mobile phone records, VAS has not been able to suggest a date for when the conversation took place, and the alleged representation was made by David Woolger.
ii) 3 January 2019 was a significant date in that a site meeting took place on that day at MSL's premises, attended by persons including David Woolger of MSL and Mike Long of VAS, and there was a full discussion of the progress of work in relation to the Abar and the CVE furnace, on which VAS was also working. The issue of nitrogen supply to the Abar was discussed and the minutes prepared by MSL, and commented upon by VAS (in capitals) state:
" Nitrogen intake pipework too small in order to operate at 5 bar (rated at 6 bar), MSL will need to get their contractor to expand the intake valve. This may cause a drain on MSL's nitrogen air supply and so an additional "buffer" tank may be required - AGREED
Furnace to be signed off against the original Abar specs provided with the exception of the temperature (acceptable at 1300°C rather than 1370°C) AGREED BUT ONLY [TEMPERATURE UNIFORMITY SURVEY] TO 1250C"
An action of "alter nitrogen supply to suit Abar 5 bar requirement & buffer tank check" was assigned to MSL. The agreement that the Abar should be signed off against its original specifications, save for temperature, and so including the specification that it operate at 5 bar, notwithstanding the nitrogen supply issue, runs directly contrary to the allegation that MSL responded to the nitrogen supply issue by informing VAS that it need only commission the Abar to operate at 0.8 bar.
iii) MSL did in fact install an additional tank to hold nitrogen gas, and so to assist in maintaining nitrogen gas pressure, in or around June 2019. This was an accumulator tank, smaller than the buffer tank which VAS considered was desirable but which, according to James Long, enabled the Abar to reach higher pressures, at least up to 2 bar. Notwithstanding that improvement in the nitrogen supply, on VAS's case no revision to MSL's instruction to commission to 0.8 bar pressure was made by MSL.
iv) MSL proceeded to operate the Abar at pressures of up to 2 bar, in order to continue to provide services to the customers of the company which had previously owned the Abar, whose assets MSL had purchased. I accept David Woolger's evidence that it would not have done so in the knowledge that it had instructed VAS to commission and test the Abar to operate at 0.8 bar.
v) Against all of that, VAS can point to no documentary evidence of the representation that it alleges, and still less of MSL conducting itself on the basis that such a representation was sufficient to vary the contract. Mr Shirazi submitted that the strongest point in favour of the representation having been made is that it was not possible to operate the Abar at 5 bar pressure without changes to the nitrogen supply, which were not carried out by MSL. That does appear to be the import of the agreed first bullet point from the minutes of the 3 January 2019 meeting set out in §21(ii) above. However:
a) Andy Leggett of MSL, whom I found to be a helpful and convincing witness, has 26 years' experience of working with vacuum furnaces and had almost two years' experience of working with the Abar after it entered service. He gave evidence that the Abar was capable of reaching 5 bar pressure with a 15mm intake pipe, but that it would take longer to "backfill" the necessary amount of nitrogen than if the intake pipe were widened. VAS's witnesses refuted this but I accept Mr Barraclough's evidence that it is not possible to contradict Mr Leggett's view without detailed calculations and an engineering assessment based on those calculations, which neither the experts nor VAS's factual witnesses had done. Further, Mike Long's evidence on this point that at the slow rate of ingress into the furnace permitted by the 15mm pipe, nitrogen gas would turn to liquid before 5 bar pressure was reached was contradicted by Dr Camplin, VAS's mechanical engineering expert. I also note that during the overpressure event, according to those present, the Abar reached 3 bar pressure, notwithstanding the 15mm nitrogen pipe. I therefore find that it was possible for the Abar to reach 5 bar pressure with its existing nitrogen supply pipework, at least for the purposes of commissioning and testing, whether or not it would have been desirable, or possible, to operate the Abar routinely at that pressure without modifying the pipework.
b) I accept that MSL, most probably through Andy Leggett, did inform James Long of VAS that MSL did not intend to use the Abar at 5 bar pressure but would use it at lower pressures, including at negative pressure. However, that is not inconsistent with MSL wanting the Abar to be refurbished, commissioned and tested so that it was capable of operating at pressures up to 5 bar. I can only surmise that James Long misunderstood an interaction with Andy Leggett as signifying that MSL now wanted a negative pressure furnace (at least in the first instance).
c) Even if it were, as VAS alleges, impossible for the Abar to reach 5 bar pressure with the existing nitrogen pipework, that would not establish that MSL had instructed VAS to commission and test the Abar to operate at negative pressure, which is the representation posited by VAS. That seems particularly unlikely in circumstances where, as I accept, MSL intended to use the Abar to some extent at least to service customers who required work done at 2 bar pressure, and the Abar was definitely capable of reaching 2 bar pressure after installation of the accumulator tank in June 2019.
The allegations of breach of contract
Causation, loss and damage
"Highlighted IssuesIn our opinion, at the moment, this furnace is not safe to use due to many of the safety features either installed badly, not installed or not working. We have listed below essential repairs for your attention.
1. Heat exchanger water safety switch, replace with flow switch. Supply and fit a new IFM type switch in to the existing ½" socket welded in to the pipe work on the water supply side. This would also require a Software and PLC modification as shows alarm at the moment on the HMI screen, but does not stop the cooling fan motor.2. Move the water pressure switch, clean and fit a service valve. Use the existing switch if not damaged and have ½" socket welded in to existing pipe work, will not need any PLC mod as this works.
3. Fit a flow switch into the water circuit of the heating transformer. IFM type switch can be fitted on the return manifold, on a tee, PLC and software mod required.
4. Fix the 1 & 3 PLI water circuit faults and set up correctly to alarm on mimic. This might be just cables mixed up, but may also need a PLC and software Mod as one of them shows full flow when turned off.
5. Change air admit filter for something fit for application, if over pressure quenching being used in production. Fit a metallic industrial type silencer to withstand gas released from the furnace at any workable pressures above atmosphere.
6. Find high pressure gas safety switch and test or fit if not on furnace at present. If fitted then needs to be tested, if not fit IFM type switch with PLC and Software mod.
7. Fit spring return type actuator to gas back fill valve, to close or keep closed on pneumatic pressure loss. This can be supplied, fitted and tested as standard stock item.
8. Supply and fit a pneumatic pressure switch on to the supply manifold, wire in to PLC and Software as a mod.
9. Change existing vessel gas safety valve set at 6.6 Bar, if only ever to be used at sub atmospheric gas fan quenching. (Not included in price below). Can quote and supply if requested."
Although we have the software for the PLC, we would need to have total access to all passwords etc, to get in to the control system/PC. The existing panel electrically may need minor additions such as relays, contactors.
Please take in to account there may be other problems with the auto cycle function, when we start testing in earnest.
An estimate for the costs of the above work to get the furnace in to a position to safely operate, with the existing control system.
Price: £12,850 Includes Hotels, travel and meals.
The above price may be reduced, depending on the magnitude of the software issues, as at the moment we cannot view the present system." [bold in original]
i) MSL did not seek to establish any alternative case as to having incurred losses in mitigation during a shorter period before the Abar could be repaired (instead arguing, unsuccessfully, that such repairs were not possible). It is conceivable that the necessary repairs could have been completed quickly but I have no firm evidence on which to base a finding as to what the relevant period of delay would have been. VFS provided its quotation on 3 September 2021 but there was no evidence adduced at trial regarding the date of instruction of VFS and why it took VFS until 3 September 2021 to provide its quotation following visits to MSL on 30 July and 4 August 2021. Or as to how long it would have taken to schedule repairs by VFS or another contractor if others had been approached.
ii) The factual foundation for the allegation that it was necessary to run other furnaces whilst the Abar was out of use is that this was "to avoid defaulting on pre-existing contracts" (MSL's Closing Submissions, §62). However, Mr Woolger was challenged on this subject in his oral evidence and he agreed that there had been no disclosure of any pre-existing contracts. His written evidence was very brief indeed on this issue, stating only that other furnaces were run "to avoid losing contracts" (first witness statement, §14), which is not necessarily the same thing as defaulting on pre-existing contracts. As there was no evidence of the contracts in question, which MSL says that it stood to lose, or to default on, and so no evidence of the contractual timescales which MSL was working against, I cannot find that MSL has proved a case that it was reasonable to run alternative furnaces during the period in which it was reasonable for the Abar to remain offline if MSL had been seeking to have it repaired promptly, whatever that period would have been.
iii) The evidence of the alleged additional costs incurred through using alternative furnaces was also sparse, consisting of a single sub-paragraph of Mr Woolger's first witness statement (§14.2) and some schedules which are said to show the additional electricity costs for each alternative furnace run. There was no disclosure or other "raw" evidence setting out the actual costs of running the other two furnaces and the comparative costs of running the Abar. Mr Woolger said in §14.2 that additional costs were incurred because the other two furnaces are larger than the Abar so were "run at sub-optimal loading, as a result of which our energy usage has been greater than would have been the case with the Abar furnace". I can readily accept that it may cost more in electricity to run a larger furnace but the relevance of sub-optimal loading to this calculation is not self-evident and I did not find the schedules to which Mr Woolger referred to be self-explanatory. They appear to show, for each furnace run, a "cost per run", the "% of load", which I understand to be the percentage of capacity of the furnace being used and then a figure for "Total Cost", which is the former multiplied by the latter. So, as I understand it, a claim is made for 50% of the cost of running the "Large Solar" furnace which was used to 50% of its capacity on each run, and for 60% of the cost of running the smaller "Solar" furnace, which was used to 60% of its capacity. It is not obvious why that is the appropriate calculation. Further, no reduction is made for what would have been the cost of using the Abar instead of the Large Solar or Solar furnaces. The alleged cost of using the Abar may be the other 50% or 40% of the cost per run of the other furnaces, but that would not explain why the cost of using the Abar is assumed to be different depending on which other furnace was used instead. It would have been a simple matter for MSL to provide further evidence from Mr Woolger, and disclosure, to support and explain these claimed additional costs. They appear to have been regarded as self-evident but, in my judgment, more probative evidence was required.
iv) I also accept the submission of VAS that the staff overtime costs which allegedly resulted from using furnaces other than the Abar have not satisfactorily been explained. Mr Woolger says (§14 of his first witness statement) that "MSL has compensated for the lost capacity caused by the Abar furnace being offline by running extra shifts and weekend working on other furnaces" and provides a schedule of employees, dates, hourly overtime rates and total cost for each shift. Again, however, no disclosure was made of documents such as timesheets, diaries or payslips and there are anomalies in the schedule which call for explanation, including different pay rates being used for the same employee on the same day of the week, and different employees earning overtime over different periods in respect of the same furnace run. Nor was there any explanation as to why, as it appears, until November 2021, overtime was only required to be paid to run the Solar furnace and not the Large Solar furnace. These matters may have been capable of ready explanation, and support by disclosed documents, but in my judgment it was not sufficient for MSL merely to present its Schedule and rely upon it in the face of sustained criticism from VAS.
v) Nor was there sufficient evidence to explain the claimed water system costs (which amounted to the cost of 96 kwh of electricity per day). Mr Woolger deals with this issue very shortly indeed in his evidence, stating that "water system costs have continued to be incurred to ensure the chamber is usable again at some point" (§27 of his third witness statement) and again there was no relevant disclosure. I would have expected to see a more detailed explanation as to why it was necessary to run the water system in the Abar every day, whether this was necessary immediately following the overpressure event and on each day on which the Abar was not used thereafter and whether water system costs would have been incurred for the Abar even if it had been in good repair (for example, on the days when it was not being used), in which case some deduction should have been made from the claimed water system costs.
vi) I have been prepared to adopt a broad brush approach, involving a certain amount of speculation, in quantifying MSL's losses in respect of reinstating the Abar (see §§42-43 above). However, accepting and quantifying the alleged "losses in mitigation" would require me to go significantly beyond that, to pluck figures out of air and to accept claims which are not self-evident and for which MSL has provided only the most cursory evidence or explanation when further evidence and explanation must have been available to it.
The counterclaims
Note 1 In this judgment, all pressures are given as absolute pressures, where 1 bar is atmospheric pressure, as opposed to gauge pressures, which start from a baseline of atmospheric pressure and are 1 bar below absolute pressures. [Back]