QUEEN'S BENCH DIVISION
LEEDS DISTRICT REGISTRY
Technology and Construction Court
The Courthouse 1Oxford Row Leeds LS1 3BG |
||
B e f o r e :
____________________
TRAC TIME CONTROL LIMITED |
Claimant |
|
- and - |
||
(1) MOSS PLASTIC PARTS LIMITED (Trading as "Rowan Plastic Parts Centre") (2) ROWAN PLASTIC MOULDINGS LIMITED |
Defendants |
|
- and - |
||
(1) ANGLO POLYMERS LIMITED |
Part 20 Defendant/Claimant |
|
- and - |
||
(2) CHEM POLYMERS LIMITED |
Part 20 Defendant/Claimant |
____________________
Mr Oliver Campbell (instructed by Lovells) for the Defendants
Mr Mark Anderson and Mr Timothy Mayer (instructed by Oldham Rust Jobson) for the 1st Part 20 Defendant
Mr Michael Curtis (instructed by Berrimans Lace Mawer) for the 2nd Part 20 Defendant
Hearing dates: 4-7, 11-28 May, 1 July 2004
____________________
Crown Copyright ©
His Honour Judge Grenfell :
"15. The strength or quality of a polymer depends on the size of the molecules. This is usually expressed in terms of its molecular weight (Mw) a measure of the quality of a polymer. Molecular weight is a measure of the average length of a polymer chain. The longer the chain the better the mechanical performance, and the better the environmental stress crack performance. This is because the longer the chains, the greater the number of entanglements between chains. This means, in turn, that the force required to break these entanglements increases. This is the fundamental principle of entanglement theory for impact performance of amorphous polymers.
16. In the plastics industry, the quality of a thermoplastic is often expressed in terms of its melt volume rate ("MVR" also known as Melt Flow Index "MFI"). This measures the flow of a molten polymer through an extrusion plastometer under specific temperature and load conditions in accordance with ISO 1133. MVR is a crude measure of molecular weight but one that is used as an industry standard because the test is easy to perform. The lower the MVR of the polycarbonate, the higher the molecular weight. This is because, as mentioned above, a polycarbonate with high molecular weight has a greater number of entanglements between chains and therefore flows more slowly than a polycarbonate with a lower molecular weight. A polycarbonate with a low MVR will be stronger and tougher. A polycarbonate with a high MVR will be weaker and will be brittle. In general terms, a polycarbonate will become brittle if its molecular weight is less than 35,000 grams per mole.
17. A polycarbonate which has a higher MVR will have a lower mechanical strength. In general polycarbonates with MVRs of more than 20-25 are not suitable for the manufacture of products which require mechanical toughness.
18. Many hundreds of thousands of tonnes of polycarbonate are manufactured in the world every year by a small number of leading chemical companies. In general, the lower the MVR the higher the price. This is because extrusion grades (lower MVR) which have higher tolerances and improved mechanical and chemical resistance properties are more expensive to produce and process than injection moulding grades (higher MVRs).
19. There are two major types of polycarbonate sold. Virgin polycarbonate is polycarbonate which has not been altered from the time of original manufacturing to the purchase of the product. This is generally sold by the chemical companies which manufacture it, such as GE and Bayer. The other type of polycarbonate is regrind or reprocessed. This comes from polycarbonate which has already been moulded. This can be either manufacturing waste or end of life product. This polycarbonate is ground into pellets which can then be compounded again with other material and/or additives (both virgin and other regrind pellets) to produce a new product. The moulding and grinding processes degrade the polycarbonate so that reground/reprocessed material will always be of a lower grade than the original virgin material. The precise grade can vary over a very wide range depending on the nature of the original feedstock (that is, the polycarbonate which is reground) and whether or not virgin material is added."
"34. The MVR was much greater than 12. It was certainly in excess of 40. This, in turn, shows that the polycarbonate had a very low molecular weight. Not every batch of polycarbonate delivered by Anglo has been tested and it is likely that the MVR would vary between batches[1], depending on the exact source of the polycarbonate. However, the test results show a high degree of consistency, showing a molecular weight between 33,000 and 37,000 grams/mole suggesting, in turn, an MVR in the range in excess of 60. In contrast, the Sylex polycarbonate has a molecular weight in the range of 45,000 to 48,000 grams/mole suggesting, in turn, an MVR in the range of 10-14."
"25. I was extremely surprised to see the molecular weight of 33,000 grams/mole. This is a very low figure for a polycarbonate and is, indeed, the lowest polycarbonate molecular weight that I have ever seen in nearly 20 years in the plastics industry. Research had indicated that a molecular weight of 35,000 grams/mole is a "transition point", below which the strength of the polycarbonate decays dramatically (see Gardner and Martin, Appendix 5). I do not think that polycarbonate of that molecular weight has any commercial application."
"It was agreed that materials with low molecular weights (below 34-35,000) would have substantially reduced lifetimes because of their inability to sustain damage and their accelerated thermal degradation in service."
The Facts
Light Fitting Date
Uniflood Mini 1996
Unipack Nov 1998
Uniflood Maxi Jan 1999
Dominator Jan 2001
Eclipse Jan 2001
Style Plus Feb 2001
"What prompted me to raise the issue [of an alternative supplier] with Gary was the fact that Cotswold Compounds had begun to alter the prices of their polycarbonate. We were concerned about this and were keen to explore the possibility of using alternative suppliers."
"Once things settle down at bit I would suggest we need to work this as a priority – the improvement in margins could be substantial when you compare £1,535 per tonne against £1,200 per tonne."
"Q. You must have been delighted with this huge price reduction.
A. Fantastic.
Q. You must have mentioned it to Mr Cochrane immediately?
A. No.
Q. He was completely au fait with you taking the profit?
A. Yes.
…
Q. Why did you not say to him: Gary, this is fantastic news, I found somebody who can do the same spec for 20 per cent less?
A. Because the price was none of his business.
Q. Exactly so, Mr Kelly. It is not a matter you ever discussed with him, is it?
A. No."
"Once things settle down a bit I would suggest we need to work on this as a priority - the improvement in margins could be substantial when you compare £1,535 per tonne against £1,200 per tonne!!"
"Therefore you have to have a particular type of polycarbonate. If you take what I call a less expensive grade, possibly a recycled grade, and try to put it into that application, I think it could only spell disaster".
"NB: The information contained herein is to the best of ours and our suppliers knowledge accurate. But should not be constituted as a guarantee" (sic).
"Please see attached specs on a reprocessed black polycarbonate from Anglo Polymers. What do you think??"
"Q. Your purpose in these discussions with Anglo was purely to serve Rowan's own commercial interest, was it not?
A. Yes, definitely. We were pursuing the £1,200 a tonne price for sure.
Q. You were not trying to benefit Trac. You were trying to benefit yourselves. I am not criticising you for that.
A. Yes
…..
Q. As far as you were aware, did Trac know anything about Anglo at all?
A. As far as I was aware? At this stage [i.e. March 2000] I do not think that Gary was aware of Anglo no."
"Guys, just a quick update on Trac for you. From all accounts the material we are getting in from Cotswold Compounds is reprocessed. This really does open the door on us trying other reprocessed materials from other suppliers. Gary at Trac is okay with us using other suppliers as long as the quality is okay on the parts. Once things settle down a bit, I suggest we need to work on this as a priority. The improvement in margins could be substantial when you compare £1,535 per tonne against £1,200 per tonne."
Liability as between Trac and Rowan.
3. Did Trac's approval of the polycarbonate specification sent by Rowan mean:
(a) That it was an express term of the contracts between Trac and Rowan that the Housings would be manufactured from polycarbonate which corresponded with the Specification? or
(b) That Rowan agreed only that it would supply Housings from reprocessed polycarbonate supplied by Anglo and ordered in accordance with the Specification?
(c) And was it a term of the contracts between Trac and Rowan concerning white and grey housings that the polycarbonate used correspond with the Cotswold specification for white and grey polycarbonate?
4. If it was a term of the contracts that the Housings would be manufactured from polycarbonate which corresponded to the Specification, was the effect of the statement on the Anglo specification and any relevant proven conversations between Mr Kelly and Mr Cochrane:
(a) That there was no obligation to use polycarbonate with any particular MVR? or
(b) That there was an obligation to use polycarbonate with an approximate MVR of 12?
5. Did the contracts contain implied terms:
(a) That the Housings would correspond with the description of mouldings made from polycarbonate which corresponded with the Specification?
(b) That the Housings would be reasonably fit for the purpose of the manufacture of light fittings?
(c) That the Housings would be of satisfactory quality?
6.(a) Was the Anglo polycarbonate of poor quality and/or did it have a high MVR?
(b) If the answer to question 6(a) is "yes", was Rowan in breach of the terms of the contracts, and if so which?
(1) Was it a term of the contracts that the housings supplied by Rowan would be produced from polycarbonate which corresponded to the specification?
(2) What is the effect of the caveat or disclaimer at the foot of the specification?
(3) Did the housings supplied by Rowan correspond with the description of the goods that Rowan agreed to supply?
(4) Were the housings of satisfactory quality?
(5) Did Rowan breach an implied term as to fitness for purpose?
(6) What relevant differences were there in the terms of the contracts for the supply of grey and white housings?
a) The black Housings were not manufactured from polycarbonate which corresponded with the Fourth Specification;
b) the polycarbonate used did not correspond with the Cotswold specification for white and grey polycarbonate;
c) polycarbonate was used which did not correspond with an MVR of at least 16 and, therefore, with an approximate MVR of 12;
d) the housings did not correspond with the description of mouldings made from polycarbonate which corresponded with the Specification;
e) the housings were not of satisfactory quality;
f) the Housings were not reasonably fit for the purpose of use in the manufacture of light fittings.
"2.2 A component specification sheet is completed by the production manager or his deputy detailing the approved supplier, part number and description, any mechanical/technical information, supplier specification sheets are also attached.
2.3 All materials and components shall be checked for
• Quality – against purchase order
• Specification – Against purchaser order and the specification sheet if applicable, or approved sample"
"(1) Electrical equipment shall be –
1. safe
2. constructed in accordance with principles generally accepted within the member States as constituting goods engineering practice in relation to safety matters and in particular shall be designed and constructed to ensure that it is safe when connected to the electricity supply system by providing a level of protection against electrical shock which relies on a combination of insulation and the protective earthing conductor contained within the electricity supply system or which achieves that level of protection by other means; and
3. in conformity with the principal elements of the safety objectives for electrical equipment set out in Schedule 3 to these Regulations."
"If a raw material change is made then a reasonable technical person would normally establish if the proposed material was generically similar to the previous material. This could be done for example by comparison of the two data sheets. If there were no significant differences between those data sheets, and with due regards to the criticality of use of the component in question then it might be reasonable to accept such a change without the need to perform further testing".
"Where the defendant's conduct forms part of a sequence of events leading to harm to the claimant, and the act of another person, without which the damage would not have occurred, intervenes between the defendant's wrongful conduct and the damage, the court has to decide whether the defendant remains responsible or whether the act constitutes a novus actus interveniens, i.e. whether it can be regarded as breaking the causal connection between the wrong and the damage... Whatever its form the novus actus must constitute an event of such impact that it obliterates the wrongdoing of the defendant".
The Terms of the Contract Between Rowan and Anglo
Issue 1: Was it an express or implied term of each of the contracts between Rowan and Anglo that the (a) black (b) white and/or (c) grey polycarbonate would have an MVR of 12?
Issue 2: Alternatively, was it an express or implied term of each of the contracts between Rowan and Anglo that the (a) black (b) white and/or (c) grey polycarbonate would have an MVR of approximately 12?
Issues 3 & 4: Was it an implied term of each of the contracts between Rowan and Anglo that the polycarbonate would be reasonably fit for use in the manufacture of housings for light fittings?
Was it an implied term of each of the contracts between Rowan and Anglo that the polycarbonate would be of satisfactory quality?
Performance of the Contract
Issues 5 & 9: Did Anglo supply polycarbonate with an MVR in excess of 12 and if so, when?
Issues 6 & 9: Did Anglo supply polycarbonate which was not of satisfactory quality, and if so, when?
(There is no Issue 7)
Issues 8 & 9: Did Anglo supply polycarbonate which was fit for its purpose?
Causation
Issue 10: Are all the returned/rejected fittings for which Trac claims damages made from Anglo material and if not, how many were so made?
Issue 11: Was the chain of causation broken as alleged in paragraph 27 of Anglo's defence?
Issue 12: Were there errors and deficiencies in the processing of the polycarbonate by Rowan and their subcontractors?
Issue 13: Was the design of Trac's lights and/or the choice of materials inadequate?
Issue 14: Would all or part of Trac's or Rowan's losses have been incurred even if Anglo's polycarbonate had complied with the contracts?
Issue 15: Were Rowan and Moss's losses not reasonably foreseeable on the part of Anglo for the reasons set out in paragraph 29 of Anglo's re-amended defence?
Issue 16: In the light of the above what is the correct measure of Rowan's loss?
The Terms of the Contract Between Rowan and Anglo
Performance of the Contract
Causation
"On the occasions when Anglo supplied polycarbonate with a MVR in excess of 12, that fact would have been plain and obvious for Rowan, Moss or their subcontractors to see when beginning to process it. Rowan and Moss must therefore have continued to purchase and use the material supplied by Anglo when it was plain and obvious that its MVR exceeded 12. The chain of causation between any breach of contract by Anglo and any loss suffered by Rowan and Moss was thereby broken."
The law.
"8.3 AC [Clements], IW [Wadsworth], JG [Goff]:- were in agreement that Rowan's process was poorly controlled. Analytical studies of housing material, i.e. molecular weights (MVR), showed dramatic differences, which would have significantly affected the behaviour of the material when being processed. IC [Cleathero] is of the opinion that the consistency of the material is a factor in the control of the process, and that this may have contributed to the apparent variation. IC is of the opinion that it is therefore not possible to conclude that the moulding process itself was poorly controlled.
"8.4 IC:-believed that, given the procedures operated by Rowan, the infrequent running of each tool and the nature of the mouldings, it is possible that the operatives did not notice differences in the two materials. He did agree that if the company had recorded operating conditions for the products then differences may have been apparent.
"8.5 Injection-moulding trials by JG showed significant differences in material processing history. JG, IW and AC were of the opinion that such differences in material properties should have been clearly apparent to any injection moulding technician and that such differences in material properties would have undoubtedly dictated a significant change in operating conditions in order to process these materials. It was envisaged by them that the injection-moulding technician must have changed operating conditions for these materials many times and should have reported this as a material quality issue."
"It was also agreed by JG, IW and AC that it was surprising that Rowan exceeded its own tolerances and then knowingly supplied out-of-spec product to Trac without informing either Trac that the product was out of spec or without informing Anglo/Plastribution that the material may be causing this problem."
Processing
The quantification of Trac's claim.
(1) Costs of dealing with past returns.
(2) Estimated costs of dealing with future returns.
(3) Loss of profits.
Past returns
"to the extent that there are additional costs which have to be incurred to replace the light, then they probably should be provided for."
Future returns
"Because the customer would have had a very substantive amount of use out of the product and it would be far, far less likely that any credit or replacement would be required."
"It is my suggestion, that I think it is a logical period, after which any credit is inappropriate. Five years is a long time for the product. It is well into the age of the product and it is becoming increasingly unlikely that a credit would be expected. The propensity to expect a credit from the customer will decline over time."
"I looked at the trend lines for returns, starting in various months, and I felt that there was no discernible trend, either up or down, in returns in that period. And also, based on all the information I know about the returns and the problems that may well still be out there and may well come back … I felt that the reasonable approach was to take a static rate of return into the future"
Future returns | ||||||
current annual rate of returns | UK | 533 | ||||
(year ending 31 March 2004) | Export | 1094 | ||||
year ending 31 March 2005 | 1627.00 | |||||
6 months end 30 September 2005 | 813.50 | |||||
year ending 31 March 2006 (less 10%) | 1464.30 | |||||
year ending 31 March 2007 (less 10%) | 1317.87 | |||||
total | 5,223 | |||||
Loss of Profits
"Basically, what has been done here is to take what I would loosely call a top down approach; in other words, taking the overall information which is put before us in terms of the budgets for the company, taking one figure for turnover which encompasses the whole range of products, taking an average gross margin and taking an analysis of costs; and the objective is to produce a loss of profits calculation for Trac.
"In my own view, that is wrong on two accounts. First of all – it has been touched on before – it should be a loss of contribution, a loss of margin. And secondly, it should be the impact of the plastics problem, wherever that might be in the company. To do that, if you do not have a satisfactory top down ability, in other words looking at the overall results of the company, looking at the analysis of the company, looking at the breakdown of results, then you are forced to a bottom up approach. A bottom up approach means you look to the records the company has – it does have enough records – to look at the customers, the clients that have been affected, or may be affected, to do an overall exercise of a control group, if you can find one, of the so-called unaffected products, and do a more sophisticated review from that perspective.
"In my view, given the state of the budgets, in terms of their lack of support, in terms of their lack of analysis, meant that was the proper way to do this. I indicate my concerns in my report."
"what I have looked at is the actual costs that have been incurred by this business to date; and it is my opinion that that is one of the reasons why forecasts have not been achieved; and the balance of the variance from forecast, I have seen no other evidence other than to suggest that it has been caused by issues with the plastics.
"At that level of past cost, my calculation is as – is set out here. So you look at the variance to forecast and you say: right, okay, the variance relates to costs that have actually been incurred that would not have been ordinarily, and the balance is issues to do with the fact that the business has been disrupted. So my calculations, at that point, are based on the actual past costs that I have calculated. If there were small variances around the past costs that I have calculated then, yes, my calculations would arithmetically work like this. But if, for some reason, the claim for past costs was reduced by half or whatever, 10-75 per cent, I would not alter my claim for – calculation of the claim for loss of profits.
"And in the joint statement we set out ranges of losses and my past loss, in relation to returns range, was from quite a low level, based on the number – because we agreed that is how we would do it, to a higher level. But I did not alter the past loss of profits.
…
"But round a small variance I probably would alter the figures, yes, arithmetically."
(a) The average level of profitability over the 6 years to 31st August 2001 was £261,000.
(b) The profit in the year ended 31st August 2001 was £316,000. This was, of course, just before Trac moved to larger premises.
(c) In the year ended 31st August 2002, Trac made a loss of £347,000. This dramatic decline is only partly explained by the costs of dealing with returns: the average annual cost of this is £240,000.
(d) The calculations show that, on the basis of average 1995-2001 profits Trac has suffered a loss of £108,000, using the 2000-2001 profit figure there is a loss of £258,000 and, if it is assumed that profits would increase by 33% over 2001 there is a loss of £673,000.
Conclusions on damages
Illegality
The law.
"whether there is a principle of public policy which prevents the appellant from recovering his post-accident loss of earnings as an AB/crane operator on the ground that in order to earn those sums he will have to deceive his employers. There are undoubtedly some circumstances in which public policy will prevent a claimant from being awarded sums which he would otherwise recover. The question is what those circumstances are and whether they apply to the facts of this case."
"It offends public policy in two respects. First it assumes that someone who had committed fraud in the past would continue to do so in future; ignoring the possibilities of repentance and detection. Secondly it treats the proceeds of illegally concealed earnings as providing a valid head of recovery by way of damages …"
Then at G referring to Lord Wright's description in Davies v Powell Duffryn Associated Collieries Ltd [1942] AC 601 at 617 of 'damages proportioned to the injury' being 'a hard matter of pounds …':
"the pounds of which he spoke were those derived from wages honestly earned or income honestly received."
"If a plaintiff comes to court and asserts as part of her case that she would have committed criminal acts and bases her claim upon such an assertion, she cannot recover in a court of law on that basis. Here she has claimed a loss of dependency on the basis that the deceased would have paid sums to her which he had to her knowledge obtained fraudulently from the benefits office."
and at E:
"This principle provides an additional reason why the plaintiff's argument that she could claim a loss of dependency based upon the loss of a combination of undeclared part-time earnings and fraudulent payments must fail."
"I, for one, protest against arguing too strongly upon public policy; - it is a very unruly horse, and when once you get astride it you never know where it will carry you. It may lead you from the sound law. It is never argued at all but when other points fail."
"If a plaintiff comes to court and asserts as part of her case that she would have committed criminal acts and bases her claim on such an assertion she cannot recover in a court of law on that basis."
"In my judgment the reasoning in Duller v South East Lincs Engineers, which was neither cited nor referred to in the judgement in the Hunter v Butler, is plainly correct. In a non-dependence case if the claimant derives income from a lawful source even though there may be a collateral illegality in the performance of the contract (Le Bagge v Buses; St John Shipping Corporation v Joseph Rank Ltd [1957 1 QB 267) he is entitled to rely on the loss of that source of income to found a claim although it may be necessary to make some financial adjustment for unpaid tax and national insurance. If the source of the claimant's income is itself unlawful, for example the proceeds of crime, then the same consideration would apply as in Hunter v Butler, where the plaintiff was equally guilty with her husband of a fraud on the benefit system."
"[W]here a claimant has to rely upon his or her own unlawful act in order to establish the whole or part of his or her claim the claim will fail either wholly or in part."
"a broad test of the kind outlined by Clarke LJ viz: is the claim or the relevant part of it based substantially (and therefore not collaterally and insignificantly) on an unlawful act?"
"In short I accept Mr Davies's submission that the appellant's deception struck at the root of the contract under which he earned remuneration and that it would have done so in the future. In this regard it is I think important to note that this will only be the case where the claimant has deliberately deceived his employers; mere failure to disclose the true facts to an employer is not enough."
"…when I went to the factory I was shown the physical object that the incoming supply is checked against. They use the spec sheet when they do not have a sample, for the inspector to compare it with what is coming in. In the case of a housing, he has an approved housing and he looks at the pallets of housings and checks that what he is getting matches what is in his hand as the approved sample. So in most cases there is not a spec sheet, there is a sample".
"Where safety regulations require a person who makes or processes any goods in the course of carrying on a business-
(a) to carry out a particular test or use a particular procedure in connection with the making or processing of the goods with a view to ascertaining whether the goods satisfy any requirements of such regulations; or
(b) to deal or not deal in a particular way with a quantity of the goods of which the whole or part does not satisfy such a test or does not satisfy standards connected with such a procedure
that person shall be guilty of an offence if he does not comply with the requirement."
"Subject to regulation 12, the manufacturer of electrical equipment or his authorised representative shall affix to all electrical equipment to which these Regulations apply (or to their packaging, instruction sheet or guarantee certificate) in a visible, easily legible and indelible form the CE marking as shown in Schedule 1 by way of confirmation that the electrical equipment conforms with all the requirements of these Regulations which relate to it"
"…no person shall supply any electrical equipment in respect of which the requirements of regulations 5(1) and 9(1) above are not satisfied"
"If a person contravenes a provision of safety regulations which prohibits or requires the provision, by means of a mark or otherwise, of information of a particular kind in relation to goods, he shall be guilty of an offence"
"A contract for the supply of any goods shall not be void or unenforceable by reason only of a contravention of any provision of this Act".
Summary of Issues addressed
i) That the Housings would correspond with the description of mouldings made from polycarbonate which corresponded with the Specification? Yes.ii) That the Housings would be reasonably fit for the purpose of the manufacture of light fittings? Yes.
iii) That the Housings would be of satisfactory quality? Yes.
i) the Housings were not manufactured from polycarbonate which corresponded with the Specification;ii) the polycarbonate used did not correspond with the Cotswold specification for white and grey polycarbonate;
iii) polycarbonate was used which did not correspond with an MVR of at least 16 and, therefore, with an approximate MVR of 12;
iv) the housings did not correspond with the description of mouldings made from polycarbonate which corresponded with the Specification;
v) the housings were not of satisfactory quality.
The issues raised between Rowan and Anglo.
The Terms of the Contract between Rowan and Anglo
Performance of the Contract
Causation
The issues between BIP and Anglo
Damages
Note 1 The Plastics experts’ joint statement at paragraph 7.7 and 7.9 indicated a considerable variation of MVR between 20 and 70. [Back]