CHANCERY DIVISION
PATENTS COURT
B e f o r e :
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KIMBERLY-CLARK WORLDWIDE INC |
Claimant |
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– and – |
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(1) PROCTER & GAMBLE LIMITED (2) THE PROCTER & GAMBLE COMPANY |
Defendant |
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Simon Thorley QC and Colin Birss instructed by Simmons & Simmons for the Defendants
Hearing date(s): 8-12, 15 May 2000
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Crown Copyright ©
Mr Justice Pumfrey:
Introduction
Background
"Many diaper core designs include layers of different materials. These can include nonwoven webs, carrier tissue used to move pulp through the machine, superabsorbents, synthetic fibers and wood fluff pulp pads, as well as combinations. Japanese diapers often include several layers of different materials, some of which are quite exotic and no doubt expensive. Layers are meant to improve diaper performance in ways such as increasing its ability to spread liquid, containing liquid, separating liquid from the baby's skin, etc.
Obviously layers incorporating different material will perform differently in absorption and spreading and wicking. A layer of hydrophobic synthetic fibers located between the facing and fluff pad will allow liquid to penetrate through to the absorbent pad, but also will help to prevent the facing from contacting the liquid again once absorbed.
A dense layer or pile of super absorbent granules will tend to block liquid movement within the SA layer. As the SA absorbs liquid it also swells physically and contains the liquid, while preventing other liquid from moving because swelling blocks the capillary structure. This phenomenon referred to as 'gel blocking'. For example, if this layer were located between the facing and the fluff pad for instance, it would tend to inhibit liquid movement away from the point of application as the liquid must penetrate the layering of obstructing SA gel to get to the fluff pulp. Any design of this type would be disastrous.
High purity fluff pulps absorb liquid at a fast rate and have the ability to spread the liquid to other areas of the product away from the point of application. This is caused by the capillary action of a fluff pad. It is generally true that as the density of a pad increases (bulk decreases) the ability to spread the liquid faster and further from the point of application increases. The problem associated with fluff pulp - only cores is that when it encounters a load the structure collapses, resulting in a loss of liquid. Therefore it is desired to incorporate superabsorbents in the fluff or have them layered separately in order to increase liquid retention of the absorbent structure under load while still retaining good wicking and initial absorbency".
"Remember that it is important to understand the interaction of shape and materials, as well as to consider the many additional aspects of product design which contribute to success or failure, including:
- Amount of absorbent material
- Where it is and how it is contoured
- Uniformity and density of the absorbent core
- Initial absorbency characteristics of the core
- Swelling or collapse of the absorbent core
- Amount, type (speed) and location of superabsorbents and fluff
- Retention and collapse of the absorbent core under pressure
- Cover stock and wicking layer interactions
- Fastening system efficiency
- Spreading and wicking
- Shape of the product
- Changes in shape when wet
- Fitting characteristics (the most important of all variables)
There are several variations used in thin structures, including layering the web with discrete SA locations and special wicking webs. Of course, proper control of density and surface chemistry of the fibers, in addition to chemistry, surface area and physical form of the superabsorbent, has a major effect on wicking and fluid transport.
Superabsorbent positioning within the fluff pad is an important design variable. ...it is possible to position the superabsorbent in nearly any part of the pad at nearly any weight and concentration. P&G and K-C use homogeneous distribution of SA and pulp in the U.S. Since SA holds onto liquid, where the SA is located towards the top of the fluff pad the rewet characteristics will improve. As the SA is located further from the top of the pad, the rewet generally increases. Homogeneously blended SA and wood pulp fluff pads have good rewet characteristics as shown below."
The patent in suit
"Despite the development of absorbent structures of the types surveyed above, there remains a need for improved absorbent diapers which can adequately reduce the instance of leakage. There is a need for an absorbent structure which can provide improved handling of liquid surges and more effectively uptake and retain repeated loading of liquid during use.'
The advantages of the structure according to Claim 1 as amended are described as follows:
"The absorbent structure of the present invention advantageously provides a surge management portion which can rapidly uptake body exudates and can maintain the rate of uptake even after the absorbent structure has been previously wetted with one or more liquid insults. The invention can also provide a transitional, limited-time reservoir for temporarily containing each liquid surge occurring in the target zone of the absorbent structure, and can further provide a more complete release and movement of the liquid into the retention portion of the structure. As a result, a diaper which includes the distinctive absorbent structure of the present invention can help avoid puddling liquid against the wearer's skin, and more rapidly move the liquid away from the skin and into the absorbent structure. The transitional reservoir function of the invention can advantageously allow the retention portion a greater period of time in which to accept repeated surges of liquid while also isolating the liquid away from the wear's skin. The more complete release of the liquid into the retention portion helps to maintain a drier section of the diaper against the wearer. Thus the distinctive structure of the present invention can reduce the amount of liquid held against the wear's skin, reduce leakage of liquid from the absorbent structure, and provide improved dryness and comfort to the wearer. In addition, the distinctive aspects of the present invention can be advantageously sustained during the course of multiple insults of liquid delivered into the absorbent structure."
"The surge management portion 46 should have a operable level of density and basis weight to quickly collect and temporarily hold liquid surges, and to transport the liquid from the initial entrance point to other parts of the absorbent structure 32, particularly the retention portion 48. This configuration helps prevent the liquid from pooling and collecting on the top sheet 28, thereby reducing the feeling of wetness by the wearer."
The balance of materials needed to achieve this effect is described at page 9line 35:
"It has been found that an effective fabric for constructing the surge management portion can be distinctively characterized by some or all of the following qualities: (a) a resilient structure having a selected basis weight; (b) an appropriate amount of total fibre-surface-area within the internal structure of the fabric; (c) a balance of fibre-surface-areas which are wettable and non wettable; and (d) an appropriate distribution of the fibres within the volumetric space defined by the surge management portion. More particularly, the surge management portion can incorporate distinctive parameters which help characterise the liquid capillarity and other features of surge management portion 46. The parameters include the total amount of fibre-surface-area per standard unit of fabric; the amount of wettable surface-area of such fibres per standard unit of fabric; a total-wettable-surface-area multiplied-by-density parameter; and total-non wettable-surface-area-multiplied-by-density parameter."
"The sample 126 is then placed on a 10.16cm by 10.16cm (4? by 4?) square desorption pad composed of cellulosic wood pulp fluff mixed with superabsorbent particles. To this purpose, the desorption pad can comprise a mixture of softwood fluff designated 'CR-54' available from Kimberly-Clark Corporation, and a hardwood pulp fluff designated 'Longlac 19®' also available from Kimberly -Clark Corporation which have been air-laid according to conventional techniques to form a fibrous web. About 12% of the dry weight of the desorption pad comprises superabsorbent particles available from Hoechst-Celanese Corporation as IM 1500. The particles are mixed with the air-laid fluff fibres to form a pad having a density of about 0.1 g/cm3 and a basis weight of about 1400 g/m2. The desorption pad should be constructed and arranged such that after an immersed saturation with synthetic urine under free-swell conditions for 5 min, the pad retains at least 10 g of synthetic urine per gram of desorption pad after being subjected to an air pressure differential (vacuum suction) of about 3.45 kPa (about 0.5 psi) applied across the thickness of the pad for 5 min. A suitable weight (not shown) is then placed on the fabric sample 126 to apply a pressure of 1.72369 kPa (0.25 psi) over the entire sample to desorb the liquid from sample 126 and into the desorption pad positioned immediately below the sample. After 15 minutes, the weight is removed and the sample 126 is weighed again. This completes the first cycle. The desorption pad is discarded and a fresh desorption pad is obtained for the next cycle of the procedure. The sample is then returned to supporting screen 124 substantially without further drying or desorption of the sample, and the testing cycle (introducing liquid, weighing, desorbing and weighing) is repeated two more times for a total of three cycles. The three uptake-and-desorption cycles are completed within a period of 60 minutes."
An absorbent diaper having
1. an absorbent structure with a size and absorbent capacity compatible with an infant; and
2. a front waistband region a back waistband region and crotch region interconnecting said front and back waistband regions;
said diaper comprising:
3. a back sheet having a generally I-shape or modified hourglass shape;
4. a liquid permeable top sheet superposed on said back sheet;
5. tape tab fasteners applied to the back waistband region;
6. elastic members along each longitudinal edge to draw and hold the diaper against the legs of the wearer;
7. the absorbent structure having a retention portion which is positioned between said back sheet and top sheet for holding and storing a liquid;
8. the retention portion comprising a mixture of cellulosic fluff and absorbent gelling particles and densified to within about 0.08 to 0.3 g/cc; and
9. a fibrous surge management means located in liquid communication with said retention portion which serves to receive and temporarily hold discharged liquid, to transport liquid from the initial point of contact and spread it to other parts of the surge management means and to release the liquid to said retention portion;
10. said surge management means having a basis weight of at least 60 g/m2;
characterised in that
11. said surge management means has a density and resilient fabric structure which resists collapsing and preserves a void volume capacity for successive receipts of said liquid when said surge management means is wetted;
12. said surge management means providing an uptake time value of not more than about 8 seconds;
13. a temporary loading value of at least 3 gram per gram of said surge management means;
14. and a liquid residual value of not more than about one gram per gram of said surge management means;
15. said surge management means is constructed and arranged to provide said uptake time value, said temporary loading value and said liquid residual value over at least at least three uptake and desorption cycles when each cycle is conducted with 100 ml of synthetic urine using the penetration rate desorption (PRD) test described on pages 12 and 13 [sc. of the specification].
The Common General Knowledge
"It has never been easy to differentiate between common general knowledge and that which is known by some. It has become particularly difficult with the modern ability to circulate and retrieve information. Employees of some companies, with the use of libraries and patent departments, will become aware of information soon after it is published in a whole variety of documents; whereas others, without such advantages, may never do so until that information is accepted generally and put into practice. The notional skilled addressee is the ordinary man who may not have the advantages that some employees of large companies may have."
The patent specification is addressed to such a man and must contain sufficient details for him to understand and apply the invention. It will only lack an inventive step if it is obvious to such a man.
It follows that evidence that a fact is known or even well known to a witness does not establish that that fact forms part of the common general knowledge. Neither does it follow that it will form part of the common general knowledge if it is recorded in a document. As stated by The Court of Appeal in General Tire and Rubber Co v. Firestone Tire and Rubber Co Limited [1972] RPC 457 at 482 line 33
"The two classes of documents which call for consideration in relation to common general knowledge in the instant case were individual patent specifications and "widely read publications". As to the former it is clear that individual patent specification and their contents do not normally form part of the relevant common general knowledge, though there may be specifications which are so well known amongst those versed in the art that upon evidence of that state of affairs they form part of such knowledge, and also they may occasionally be particular industries (such as that of colour photography) in which the evidence may show that all the specifications form part of the relevant knowledge'."
The PRD Test — Insufficiency
"The desorption pad should be constructed and arranged such that after an immersed saturation with synthetic urine under free-swell conditions for 5 min, the pad retains at least 10 g of synthetic urine per gram of desorption pad after being subjected to an air pressure differential (vacuum suction) of about 3.45kPa. (about 0.5 psi) applied across the thickness of the pad for 5 min."
Infringement
Obviousness
Meyer
"Once the flow of liquid has been initiated into transport layer 18, it is desirable to rapidly conduct liquid through top sheet 14 and minimise any pooling of liquid against the wearer's skin. Ordinarily, absorbent body 16 by itself does not provide sufficient surge capacity. The relatively small pore sizes in capillaries within absorbent body 16 can strongly attract and hold a liquid, but do not collect and draw in the liquid at a sufficiently rapid rate. As a result, an excessive amount of time may be required to gather the liquid through the topsheet and draw it into the absorbent body. During this time, liquid can excessively hydrate the wearer's skin. ........ To retain the surge capacity and to better allow the spread and distribution of liquid laterally across the general plane of transport layer 18, the pore size within the transport layer should be substantially maintained even when the transport layer is wetted. Accordingly, a particular aspect of the invention includes a transport layer in which the effective average pore size of the transport layer does not excessively collapse when the transport layer material is wetted with aqueous liquids. Thusly configured, the transport layer can better accommodate repeated insults of discharged liquid, and can more rapidly collect and contain large and sudden surges of the liquid. The liquid can be more effectively held in a region located on the side of top sheet 14 which is opposite from the wearer's skin. In addition, the transport layer can allow rapid spread of the liquid sideways along its natural length and width dimensions to expose a larger surface area of absorbent body 16 to the liquid thereby increasing the potential rate of absorption into the absorbent body."
Depend
The Example 9 Material
Amendment
"It is also vital to appreciate that a charge of covetousness, if it is to be successful, must involve proof to the satisfaction of the Court that the patentee has knowingly and deliberately obtained claims of unjustified width. Such was evidently the view taken by Simonds J in Howlett's case and he obviously considered that the patentees there were asserting a right to something to which they knew they were not legally entitled. If such is proved to the satisfaction of the Court, it is no doubt correct as a matter of discretion to refuse amendments limiting the claim on the basis that the Court will not assist a wrongdoer."
Falconer J said this:
"In my judgment, the Superintending Examiner was right in regarding the clear statement of principle in the first sentence of the quoted passage as the test of what is required to establish a case of covetous claiming. It seems to me that quite clearly what follows in the second sentence of the quoted passage is merely the Tribunal's explanation of how the decision in Howlett's case fell within the general principle enunciated in the previous sentence and was not intended to restrict the ambit of that general principle by limiting its application to cases where the patentee knew he was not legally entitled to the claim he sought and maintained. I do not, therefore, accept the submission of Mr Thorley.
Nor do I accept the submission of Mr Carr for the respondents that the ICI case makes it clear that to be a covetous claim the patentee must have known that the claim he sought and maintained was invalid. Of course such a case would fall within the general principle stated in the first sentence of the quoted passage, but the ambit of the principle is not limited to such cases."
Falconer J went on to approve a finding by the Hearing Officer that the claim before amendment omitted what the patentees knew to be their inventive feature, and held that the claim prior to amendment had been covetous.