CHANCERY DIVISION
PATENTS COURT
Strand, London, WC2A 2LL |
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B e f o r e :
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SMITH INTERNATIONAL, INC. |
Claimant |
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SPECIALISED PETROLEUM SERVICES GROUP LTD |
Defendant |
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Guy Burkill QC (instructed by Kennedy's) for the Defendant
Hearing dates: 12th & 13th April 2005
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Crown Copyright ©
Mr. Justice Lewison:
Introduction
Procedural history
i) Claim 1 in the patent was not novel; but was anticipated by prior art;ii) If, contrary to his conclusion on novelty, claim 1 was novel, it was not obvious;
iii) Claim 8 was novel and was not anticipated by the prior art;
iv) Claims 13 and 14 were not obvious;
v) Claims 15 and 17 were novel and were not anticipated by the prior art;
vi) A proposed amendment to include claim 16 was invalid on the ground that it disclosed matter additional to that which was disclosed in the patent, as filed ("added matter");
vii) A proposed amendment to include claim 17 was not objectionable on the ground of added matter or lack of clarity;
viii) Claim 23 (which was a method claim rather than a product claim) was novel, and was not obvious.
How the invention works
"The present invention relates to apparatus for cleaning the interior bore of well bore tubulars, such as is found in the oil and gas production industries. A distinctive feature of the invention lies in its provision of a means for filtering or screening well fluid while down-hole."
"The patent is entitled "Apparatus for catching debris in a well bore" and relates to cleaning the fluid and walls of a well bore, such as is found in the oil and gas production industries. This is done using a tool [comprising] a filter through which the well fluid is circulated to remove debris from the fluid. Debris dislodged from the sidewall of the well bore by a wiper is also trapped by the filter.
8. Figure 1 shows the first embodiment described in the patent specification. The tool has an internal bore 3 which communicates with a fluid circulation path, a cylindrical fluid filter screen 6 for trapping debris particles in an annular chamber 9, and a resilient cylindrical cup 5 for wiping debris particles off the sidewall 2 of the well bore and also for diverting fluid flowing in a downward direction relative to the tool into the chamber 9. There is also a ball valve mechanism 10-14 which opens when fluid flows in an upward direction relative to the tool so that the fluid bypasses the filter screen 6.
9. No filtering occurs when the tool is inserted into the well bore, because the fluid is then flowing in an upward direction relative to the tool. The well fluid simply passes through the open ball valve into the chamber 9 and through the bores 8 into the space between the cup 5 and the mandrel 4. When the tool is withdrawn from the well bore, well fluid travels between the cup and the mandrel 4 into the chamber 9 where, because the ball valve is sealed by the pressure of the well fluid, it passes through the filter screen 6. Debris particles are therefore left behind, trapped in the chamber 9. The description says that the well fluid may also be filtered by holding the tool stationary and pumping the fluid down the annulus between the well string and the well wall."
i) The tool is intended for well clean up and may be run down to the bottom of the well and back up again in a matter of hours;ii) It is necessary to be able to pump well fluid while the tool is running (whether it is moving down the hole or back up again) and to be able to move the drill string up or down while the tool is in operation;
iii) When the tool is running down the well, and the well fluid is flowing up the well, there is a relatively unrestricted flow, and any particles suspended in the well fluid are carried up above the tool. In this situation the flow path of the fluid begins at the inlet (11), passes the open ball valve (12), flows through the chamber (9) and passes out of the tool at the top (7). Particles that are too big to enter the tool at all will, of course, not pass through it;
iv) When the tool is extracted from the well (i.e. pulled up) or the well fluid is pumped in a reverse direction, the fluid passes through the filter in the tool, and suspended particles are strained out. In this situation the flow path of the fluid begins at the top inlet (7) and enters the chamber (9). But because the ball valve (12) is now closed, the fluid is forced through the filter (6);
v) Thus when the tool is run down the well, suspended particles will pass through the tool and remain suspended in the well fluid above the tool. When the tool is removed from the well, it will carry the suspended particles with it, trapped by the filter, thus removing them from the well fluid. This is done by diverting the debris-laden fluid to one side of the tool and then straining it out through the filter (6). As Mr Hayward put it in his decision: "in one direction the fluid is filtered and in the opposite it is not";
vi) The essence of the invention lies in its ability to filter the well fluid in one direction only, and to remove from the well the particles that have thus been filtered;
vii) The invention is to be contrasted with a junk catcher or sand trap; which is a seal that allows debris and sand to settle on top of the seal, so as to protect pumps and other equipment from malfunction; and which may remain in position for months or years, before being removed from the well.
Approach to construction
"The question is always what the person skilled in the art would have understood the patentee to be using the language of the claim to mean. And for this purpose, the language he has chosen is usually of critical importance. The conventions of word meaning and syntax enable us to express our meanings with great accuracy and subtlety and the skilled man will ordinarily assume that the patentee has chosen his language accordingly. As a number of judges have pointed out, the specification is a unilateral document in words of the patentee's own choosing. Furthermore, the words will usually have been chosen upon skilled advice. The specification is not a document inter rusticos for which broad allowances must be made. On the other hand, it must be recognised that the patentee is trying to describe something which, at any rate in his opinion, is new; which has not existed before and of which there may be no generally accepted definition. There will be occasions upon which it will be obvious to the skilled man that the patentee must in some respect have departed from conventional use of language or included in his description of the invention some element which he did not mean to be essential. But one would not expect that to happen very often."
"I believe Article 69 of the EPC does not legitimately allow courts to construe claims using the prior art either to widen them or narrow them. There is normally no reason to suppose the patentee when he set the limits of his monopoly knew of a particular piece of prior art which is therefore irrelevant in deciding what those limits are. Of course the position is different if the prior art is specifically acknowledged in the patent. The purposive construction would lead to a construction of a claim which did not cover that acknowledged prior art: it can hardly have been the inventor's purpose to cover that which he expressly recognises was old."
The specification
"The present invention relates to apparatus for cleaning the interior bore of well bore tubulars, such as is found in the oil and gas production industries. A distinctive aspect of the invention lies in its provision of a means for filtering and screening well fluid while down-hole." (page 1 lines 3-7)
"[Well cleaning] equipment is used to free the well tubing from debris particles such as, cement lumps, rocks, congealed mud, and so on." (page 1 lines 14-16)
"Indeed well clean-up apparatus is used in an attempt to clean the casing or other well tubing of even smaller debris particles such as oxidation lumps, metal debris, scale, slivers, shavings and burrs for example." (page 1 lines 18-21)
"However, in the present invention it is recognised that during the extraction of known cleanup tools from the well, additional debris can be dislodged, such as from the wall of the casing, thereby negating much of the cleaning work already performed. In fact, the dislodgment of debris or particles during the extraction of the tool can render futile the process of filtering and fine-screening that may have gone before. This problem is particularly prevalent as such cleanup tools, known to the art, typically have their cleaning members biased outwardly to ensure adequate pressure of the cleaning members on the walls of the casing or liner. While this is of assistance during the cleaning process, it has been a disadvantage during the extraction of the tool from the well.
It is also recognised in the present invention that tools suited to the cleaning of well tubulars are not generally also equipped to clean the well fluid. It is usual therefore that debris dislodged from the casing or liner walls is not then fully removed from the well by circulation. Rather the debris may remain suspended in well fluid down-hole, having detrimental effects during subsequent production stages.
An object of the present invention is to obviate or at least mitigate this problem associated with known clean up tools and their use.
A further object of the present invention is to provide apparatus suitable for providing a means of trapping and collecting debris in a well bore.
In the art there are tools commonly referred to as junk catchers. … A notable aspect of such tools, however, is that while they invariably provide a cage or some other catchment area for collecting debris or the like down-hole, they are not adapted to filter properly the well fluid. More particularly, junk catchers or junk subs known in the art have not been arranged to encourage the circulation of well fluid through a filter in a manner that is pro-actively designed to screen debris or other particles out of the fluid.
According to the present invention there is provided a down-hole tool for collecting loose debris particles in a well bore, the toll comprising a body connectable in a work string, diversion means for diverting well fluid passing the tool through the tool body, and a filtration means for filtering debris particles from at least some of the well fluid." (page 2 line 7 – page 3 line 25)
"It should be understood that the diversion means may be formed wholly or partly integral with the tool body. Preferably the diversion means comprises a barrier having an outer diameter that corresponds with the internal diameter of an adjacent tubular in the well bore to the extent that there is negligible fluid by-pass outside the tool body, and one or more flow paths that direct fluid passing through the tool body to the filtration means." (page 3 line 30 – page 4 line 3)
"The filtration means may be a wire screen sized to prevent particles of a predetermined size from passing therethrough. It will be appreciated however that many different types of filtration apparatus may be used, including permeable textiles, holed tubes or cages, and so on." (page 4 lines 20-25)
"The tool requires the relative movement of the well fluid in order to perform its function as a filter." (page 6 lines 24-25)
"The profile of the cup 5 also serves as a diversion means by diverting well fluid travelling in a relative down-hold direction into opening 7 and down through one or more flow paths." (page 10 lines 21-24)
"The filter 6 is shown as a wire wrap filter, although gauze or any other suitable filtration medium known to persons skilled in the art may be employed." (page 10 lines 32-34)
Claim 1
"A down-hole tool for collecting debris particles in a well bore, the tool comprising:
a body connectable in a work string having an internal bore running axially there-through which communicates with a circulation path in the work string;
a filter in the tool for filtering debris particles from at least some well fluid; and
diversion means for diverting said well fluid passing the tool through a flow path in the tool, distinct from the internal bore, which bypasses the filter when fluid flow is in a first direction relative to the tool and through the filter when fluid flow is in the reverse direction relative to the tool."
i) What does the claim mean when it speaks of a "filter for filtering debris particles" andii) What does the claim mean when it speaks of a diversion means for bypassing the filter in one direction and forcing the fluid through the filter in the other direction?
Filter
i) It speaks of debris of all sizes: both large (cement lumps and rock) and small (slivers, shavings and burrs);ii) The invention does not claim to eliminate all suspended debris: it claims to obviate or at least mitigate the problem of suspended debris. Thus some debris may remain in the well fluid even after filtration;
iii) The filtration means may be small gauge (wire screen or permeable textile) or larger gauge (holed tubes or cages);
iv) The claim itself refers only to filtering debris particles from at least some of the well fluid, not from all of it.
i) The invention does more than merely catch debris. Part of the deficiency that it identifies is that junk catchers offer only a catchment area (which by definition catches debris); and do not filter (or filter properly) the well fluid;ii) Following on from this, the patent acknowledges the prior art of the junk catchers, and distinguishes it. So the filter contemplated by the patent must be more than a mere junk catcher;
iii) The distinctive feature of the invention is that it provides a means for filtering the well fluid;
iv) This means that after passing the filter, the fluid must be cleaner than it was before it passed through the filter.
Diversion means for bypassing the filter
"diversion means for diverting said well fluid passing the tool through a flow path in the tool, distinct from the internal bore, which bypasses the filter when fluid flow is in a first direction relative to the tool and through the filter when fluid flow is in the reverse direction relative to the tool"
Novelty
"If the prior inventor's publication contains a clear description of, or clear instructions to do or make, something that would infringe the patentee's claim is carried out after the grant of the patentee's patent, the patentee's claim will have been shown to lack the necessary novelty, that is to say, it will have been anticipated. The prior inventor, however, and the patentee may have approached the same device from different starting points and may for this reason, or it may be for other reasons, have so described their devices that it cannot be immediately discerned from a reading of the language which they have respectively used that they have discovered in truth the same device; but if carrying out the directions contained in the prior inventor's publication will inevitably result in something being made or done which, if the patentee's patent were valid, would constitute an infringement of the patentee's claim, this circumstance demonstrates that the patentee's claim has in fact been anticipated.
If, on the other hand, the prior publication contains a direction which is capable of being carried out in a manner which would infringe the patentee's claim, but would be at least as likely to be carried out in a way which would not do so, the patentee's claim will not have been anticipated, although it may fail on the ground of obviousness. To anticipate the patentee's claim the prior publication must contain clear and unmistakable directions to do what the patentee claims to have invented …A signpost, however clear, upon the road to the patentee's invention will not suffice. The prior inventor must be clearly shown to have planted his flag at the precise destination before the patentees."
"The fact, however, that there is an overlap between the uses to which two articles can be put does not of itself to my mind make one an anticipation of another. Any article can be used for a purpose for which it was not intended."
The prior art
"Referring to figure 2 of D6, the apparatus comprises a tubular mandrel 10, a springloaded positioning sleeve 11 slidably mounted on the mandrel, and an upwardly facing cup-type catcher element 12 slidably mounted on the mandrel above the positioning sleeve. When the apparatus is stationary within the well, the catcher element 12 settles in a position slightly higher than that shown in figure 2, with the portion 25 of the catcher element aligned with the portion 29 of the mandrel. In this position the catcher element forms a seal between the mandrel and the well bore wall, so any sand or debris settling from above will be trapped by the catcher element. When removing the apparatus from the well, the mandrel and positioning sleeve are forced downwards by fluid pressure into the position shown in figure 2. Well fluid now flows downwards (relative to the apparatus) through the passage formed by the catcher element, lower grooves 28 in the mandrel, and slots 36 in the positioning sleeve. The slots in the positioning sleeve are said to be dimensioned to prevent the passage of larger fragments of debris which might prevent the release of the tool, although smaller debris, for example, very fine sand, may pass through the slots."
i) Does this invention (D6) include a filter and, if so, what is it; andii) Does the well fluid bypass the filter in D6 in one direction and pass through it in the other?
"I have looked very carefully at the disclosure in D6 relating to the slots 36 in the sleeve 11. The drawings show the slots as having a similar width to the grooves 28 in the mandrel, but if they did indeed have the same width, the slots would not in use block the passage of anything because any debris larger than the slots would never reach them - it would be blocked by the grooves 28. Mr Burkill relied on this to argue that slots 36 could not be a filter because anything that actually reached them would be small enough to pass through them. However, there is clear teaching in the description that the top portion of the slotted sleeve blocks the passage of larger fragments whilst allowing the passage of fluid, and that is not consistent with Mr Burkill's interpretation. I must conclude that the skilled person would regard the drawings as merely schematic and would understand that slots 36 must be narrower than the grooves 28 and should be sufficiently narrow to achieve the required degree of blocking. On that basis, I have no doubt in my mind that the slots 36 can properly be described as a filter. It is of no matter that finer particles can pass through the slots, because all filters only block particles above a certain size. The key point is that the slots are capable of blocking some particles."
i) When D6 catches debris in its working position, it catches everything. It catches large rocks and also fine sand. There is no selective retention of particles. Everything is retained in the catcher. At this stage of its operation, it is impermeable; and cannot be described as a filter.ii) When the tool is removed from the well, it is necessary to release the fluid; otherwise the tool could not be readily extracted from the well, because of a "syringe effect". D6 achieves this by opening up what the patent calls "by-pass passages" through which the fluid will pass. Although the slots will prevent some of the already retained particles from passing through the passages, they will not prevent the passage of fine sand. This is immaterial to the efficient operation of D6, because the fine sand will not prevent the removal of the tool. At this stage, the purpose of the by-pass passages is to release fluid and fine sand; not to retain large particles which have already been caught in the catcher. Thus at this stage the tool is not performing the twin functions inherent in a filter.
iii) In addition, at this stage any debris that has been caught by the catcher will have settled within it. A filter typically filters particles suspended in a fluid. By the time that D6 is removed from the well, any debris that it has caught will no longer be suspended. Thus what is raised with the tool is debris that is no longer in suspension; and particles released through the by-pass passage are put into suspension, when immediately before the release they were not. Putting particles into suspension, rather than removing them from suspension, is the converse of a filter.
iv) It is true that as the tool is raised to the surface it will carry with it particles greater than a certain size. As Mr Hayward noted, the drawings disclosed in the patent show the slots and grooves as being the same size. He felt able to infer that the slots (36) must be smaller than the grooves (28). However, it is not necessary for the efficient operation of the tool that they should be. It would be equally easy to remove it from the well if the groove (28) were the same size as the slot (36). It is a matter of indifference to the designer of the tool (D6) whether particles are trapped within the catcher at the level of the groove or at the level of the slot. What matters is that fluid passes through the tool. Although it would be possible to make the tool (D6) with slots that are smaller than the groove it is not necessary to do so. It is true that the patent speaks of the slots (rather than the groove) preventing the passage of larger particles; but the drawings (which are engineering drawings) do not show the slot as being smaller than the groove. At best, therefore, there is ambiguity. There is, therefore, no clear instruction to manufacture a tool that will infringe the patent in suit; and no inevitability that a tool manufactured according to the specification of D6 will do so.
v) Any catchment area, if removed from the well, will bring up with it what it has caught. It is no different from a fishing net. The patent in suit expressly distinguishes a catchment area from its own inventive concept. Thus whatever meaning "filter" may bear in other contexts, in the context of the patent in suit it excludes a catchment area.
vi) One of the characteristics of a filter is that it is porous. It is stretching the meaning of porous beyond breaking point to describe an impermeable device with three slots in it as porous. Although one must not be tempted to answer questions like "how many grains make a heap of sand", a tool with only three slots does not immediately strike me as a filter. There are usually many more flow paths in a filter than that.
"I have carefully considered Mr Burkill's argument that there is no bypassing because the catcher must be regarded as part of the filter, but I do not accept it. Any filter requires some sort of fluid-channelling arrangement to ensure the fluid goes through the filter and not around it, and that is all the catcher is doing when in the figure 2 position."
Does the fluid bypass the filter in one direction, but not in the other?
Obviousness
"43 D6 teaches that the slots in the sleeve should be dimensioned so as to prevent the passage of fragments which might prevent the release of the tool string. Mr Miller contended that it would be obvious to place a mesh or a piece of wire across the slots so as to filter finer fragments from the well fluid using the apparatus. He supported this reasoning using two arguments: one relying on a common sense, prima facie, obviousness argument ("it would be an obvious thing to do"), the other relying on Mr McGarian's evidence.
44 I will consider the common sense argument first. There may be circumstances in which appealing to common sense will be sufficient, but this approach needs to be exercised with care because it is all too easy to jump to the wrong conclusion by not looking at things properly through the eyes of the skilled person, as required by the fourth Windsurfing step. What may seem obvious to a lay person may not be obvious to the skilled person because the latter is aware of potential snags. Conversely, what may seem very clever to the lay person may seem perfectly obvious to the skilled person.
45 D6 teaches that the slots are dimensioned in accordance with the size of the fragments of debris to be trapped. If the notional unimaginative skilled person had reason to trap finer particles, this teaching would lead him or her to use narrower slots. Choosing not to narrow the slots and instead add a separate mesh or extra wire is a diversion from the path suggested by D6. It is not merely a diversion, but a diversion down a more complicated route, since it means adding an extra component and finding a way of doing so that is robust-enough to withstand the rigours of a downhole environment. I am at a loss to see why that is a prima facie obvious step to take. From a "common sense" viewpoint, this is a step that needs a motive, and I cannot see one because, on the face of it, the skilled person can achieve all they need by narrowing the slots. Accordingly, even if the "common sense" approach is a valid one, I do not consider it demonstrates that claim 1 is obvious.
46 I turn now to the evidence of Mr McGarian. He says in his first witness statement that:
"The slots 36 in the sleeve 11 of the tool in D6 are merely defined to be dimensioned to prevent the passage of larger fragments of debris. It is, however, obvious to me that the slots 36 could be replaced or augmented by wire screen or (sic) appropriate size, or indeed, a series of wire screens of different permeabilities to enable debris of different sizes to be collected at different points in the trap"
I have already expressed my reservations about Mr McGarian's evidence. However, for the moment I will assume that to Mr McGarian this step really is obvious (or, to be strictly accurate, would have been obvious at the relevant time). That, of course, doesn't immediately kill claim 1, because the test is whether it is obvious to the notional unimaginative skilled addressee, not whether it is obvious to any one particular expert."
"48 As Mr Burkill rightly said, Mr McGarian fails to give any reasons to back up his assertion that it would be obvious to him to add a wire mesh filter to the slots or trap of the D6 tool. That makes his assertion valueless. Because of this, even ignoring my concerns about the weight I can safely attach to his evidence (and also ignoring the fact that he has failed to say whether it would have been obvious to him in 1998), I do not consider that the evidence provided by Mr McGarian is sufficient to establish that the step of adding a filter is obvious.
49 Hence, claim 1, if novel, is not obvious."
The big picture
Conclusion on claim 1
Claim 17
"A tool as claimed in any one of the preceding claims wherein the filter is elongate and vertically disposed, parallel to the internal bore."
i) It is not clear andii) It discloses added matter.
"Claim 17 is not an intermediate generalisation that falls foul of Palmaz because the provision of the filter is the key part of the inventive concept, and the geometrical advantages of having an elongate vertically disposed cylindrical configuration in an elongate tubular well-bore leap out even to the non-expert and are clearly disclosed by the patent. Those advantages are not dependant on further features such as the trap, so the amended claim 17 does not include any features taken out of context. I consider that the specified features of claim 17 narrow the claimed subject matter down to a subclass. The claim is therefore acceptable so far as added matter is concerned."
Claim 23
"Claim 23 is not claiming an apparatus which must be suitable for certain purposes. It is claiming a method of doing something, specifically a "method of cleaning a down-hole environment while running a tool on a work string". The novelty of a method claim like this is only destroyed by a disclosure of such a method, and I can find no disclosure in D6 of cleaning or filtering the fluid whilst running the tool. What D6 tells us is that in the rest position during well-bore operations, debris settles on the catcher. When the tool is pulled out, filter 11 holds all but the smallest debris (eg sand), but there is no disclosure of any cleaning taking place during this operation. Indeed, the presumption is that all the debris will have settled, so there is nothing left to clean. Accordingly I find that D6 does not anticipate claim 23."
Subsidiary claims
Further amendment
Result